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  • Open Access

    ARTICLE

    Thermal Analysis of Turbine Blades with Thermal Barrier Coatings Using Virtual Wall Thickness Method

    Linchuan Liu1, Jian Wu2, Zhongwei Hu2, Xiaochao Jin1,*, Pin Lu1, Tao Zhang2, Xueling Fan1,*

    CMES-Computer Modeling in Engineering & Sciences, Vol.134, No.2, pp. 1219-1236, 2023, DOI:10.32604/cmes.2022.022221 - 31 August 2022

    Abstract A virtual wall thickness method is developed to simulate the temperature field of turbine blades with thermal barrier coatings (TBCs), to simplify the modeling process and improve the calculation efficiency. The results show that the virtual wall thickness method can improve the mesh quality by 20%, reduce the number of meshes by 76.7% and save the calculation time by 35.5%, compared with the traditional real wall thickness method. The average calculation error of the two methods is between 0.21% and 0.93%. Furthermore, the temperature at the blade leading edge is the highest and the average… More >

  • Open Access

    REVIEW

    Review of Numerical Simulation of TGO Growth in Thermal Barrier Coatings

    Quan Wen1, Fulei Jing1,*, Changxian Zhang1, Shibai Tang1, Junjie Yang2,*

    CMES-Computer Modeling in Engineering & Sciences, Vol.132, No.2, pp. 361-391, 2022, DOI:10.32604/cmes.2022.019528 - 15 June 2022

    Abstract Thermally grown oxide (TGO) is a critical factor for the service life of thermal barrier coatings (TBC). Numerical simulations of the growth process of TGO have become an effective means of comprehensively understanding the progressive damage of the TBC system. At present, technologies of numerical simulation to TGO growth include two categories: coupled chemical-mechanical methods and mechanical equivalent methods. The former is based on the diffusion analysis of oxidizing elements, which can describe the influence of bond coat (BC) consumption and phase transformation in the growth process of TGO on the mechanical behavior of each More >

  • Open Access

    ABSTRACT

    Residual Stress Measurement of Thermal Barrier Coatings

    Jianguo Zhu, Huimin Xie, Fulong Dai

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.17, No.1, pp. 3-4, 2011, DOI:10.3970/icces.2011.017.003

    Abstract Thermal barrier coatings (TBCs) are widely used in turbines for propulsion and power generation. During build up the coatings, the continuity of the strain at the interface results in the residual stress because of the thermal expansion misfit. Since the formation of residual stresses cannot be avoided, they have to be optimized by adaptation of the process parameters during coating manufacturing. Therefore, in order to obtain information about the characterization of residual stresses for specific process conditions, the development of residual stress measurement is of vital importance.

    In this paper, several techniques on residual stress More >

  • Open Access

    ARTICLE

    Effects of TGO Roughness on Indentation Response of Thermal Barrier Coatings

    Taotao Hu1, gping Shen1,2

    CMC-Computers, Materials & Continua, Vol.17, No.1, pp. 41-58, 2010, DOI:10.3970/cmc.2010.017.041

    Abstract In this paper, an axisymmetric indentation model is set up to calculate the effects of the roughness of the thermally grown oxide (TGO) layer, which was modeled as a sinusoidal wave, on the indentation response of the thermal barrier coatings. It is found that the amplitude, wavelength, and thickness of the thermally grown oxide layer have obvious influences on the indentation response, while the effect of the indenter position can be neglected. In the top coating layer, residual stress mainly occurs below the indenter and around the nearest two peaks of the thermally grown oxide More >

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