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Search Results (12)
  • Open Access

    REVIEW

    Phase-Field Simulation of Sintering Process: A Review

    Ming Xue, Min Yi*

    CMES-Computer Modeling in Engineering & Sciences, Vol.140, No.2, pp. 1165-1204, 2024, DOI:10.32604/cmes.2024.049367

    Abstract Sintering, a well-established technique in powder metallurgy, plays a critical role in the processing of high melting point materials. A comprehensive understanding of structural changes during the sintering process is essential for effective product assessment. The phase-field method stands out for its unique ability to simulate these structural transformations. Despite its widespread application, there is a notable absence of literature reviews focused on its usage in sintering simulations. Therefore, this paper addresses this gap by reviewing the latest advancements in phase-field sintering models, covering approaches based on energy, grand potential, and entropy increase. The characteristics More >

  • Open Access

    ARTICLE

    Computational Analysis of Selective Laser Sintering of Inconel 625

    Bin Xiao*, Byoung Hee You, Tongdan Jin

    Frontiers in Heat and Mass Transfer, Vol.22, No.2, pp. 417-432, 2024, DOI:10.32604/fhmt.2024.048739

    Abstract A two-dimensional multi-physics finite element model is developed to simulate the Selective Laser Sintering (SLS) process using Inconel 625 powders. The validity of the developed model is first assessed by comparing its results with experimental data. Various factors such as phase transition, recoil pressure, surface tension, and the Marangoni force are considered. The study’s findings underscore that the morphology and thermal-fluid dynamics of the molten pool in the SLS process are predominantly shaped by the influence of the Marangoni force and recoil pressure acting on its surface. The recoil pressure at the front of the… More >

  • Open Access

    ARTICLE

    Activated Carbon from Nipa Palm Fronds (Nypa fruticans) with H3PO4 and KOH Activators as Fe Adsorbers

    Ninis Hadi Haryanti1,*, Eka Suarso1, Tetti N. Manik1, Suryajaya1, Nurlita Sari1, Darminto2

    Journal of Renewable Materials, Vol.12, No.2, pp. 203-214, 2024, DOI:10.32604/jrm.2023.043549

    Abstract Nipa palm is one of the non-wood plants rich in lignocellulosic content. In this study, palm fronds were converted into activated carbon, and their physical, chemical, and morphological properties were characterized. The resulting activated carbon was then applied as an adsorbent of Fe metal in peat water. The carbonization process was carried out for 60 min, followed by sintering at 400°C for 5 h with a particle size of 200 mesh. KOH and H3PO4 were used in the chemical activation process for 24 h. KOH-activated carbon contained 6.13% of moisture, 4.55% of ash, 17.02% of volatile… More > Graphic Abstract

    Activated Carbon from Nipa Palm Fronds (<i>Nypa fruticans</i>) with H<sub>3</sub>PO<sub>4</sub> and KOH Activators as Fe Adsorbers

  • Open Access

    ARTICLE

    SINTERING OF TITANIUM AND NICKEL NANOPOWDERS WITH A ND:YAG NANOSECOND LASER

    Jing Huang, Vitaly E. Gruzdev, Yuwen Zhang*, J. K. Chen

    Frontiers in Heat and Mass Transfer, Vol.5, pp. 1-5, 2014, DOI:10.5098/hmt.5.1

    Abstract Experimental study on laser sintering of nanosized titanium and nickel powders using a nanosecond laser is reported in this paper. Pulse laser with a wavelength of 532 nm and pulse width (FWHM) of 23 nanoseconds is used. The diameters of the metal nanoparticles are between 35 to 50 nanometers. Pulse repetition rates range between 100 and 10,000 Hz and the average power is from 1 to 20 W. The powder bed is placed on a moving stage to control the scanning velocity. Sintered metal strips with 20 mm length are formed by focusing the laser More >

  • Open Access

    ARTICLE

    Research and Application of a Multi-Field Co-Simulation Data Extraction Method Based on Adaptive Infinitesimal Element

    Changfu Wan1,2, Wenqiang Li1,2,*, Sitong Ling1,2, Yingdong Liu1,2, Jiahao Chen1,2

    CMES-Computer Modeling in Engineering & Sciences, Vol.138, No.1, pp. 321-348, 2024, DOI:10.32604/cmes.2023.029053

    Abstract Regarding the spatial profile extraction method of a multi-field co-simulation dataset, different extraction directions, locations, and numbers of profiles will greatly affect the representativeness and integrity of data. In this study, a multi-field co-simulation data extraction method based on adaptive infinitesimal elements is proposed. The multi-field co-simulation dataset based on related infinitesimal elements is constructed, and the candidate directions of data profile extraction undergo dimension reduction by principal component analysis to determine the direction of data extraction. Based on the fireworks algorithm, the data profile with optimal representativeness is searched adaptively in different data extraction… More > Graphic Abstract

    Research and Application of a Multi-Field Co-Simulation Data Extraction Method Based on Adaptive Infinitesimal Element

  • Open Access

    ARTICLE

    Evaluation of the Air Leakage Flowrate in Sintering Processes

    Jin Cai1, Xiangwei Kong1,*, Mingzhu Yu1,2

    FDMP-Fluid Dynamics & Materials Processing, Vol.19, No.11, pp. 2791-2812, 2023, DOI:10.32604/fdmp.2023.029692

    Abstract Iron ore sintering is a pre-treatment technology by which ore fines are converted into porous and permeable sinters, which are the used in blast furnaces. This process can be adversely affected by air leakage phenomena of various types. As experimental measurements are relatively difficult and often scarcely reliable, here a theoretical model based on typical fluid-dynamic concepts and relationships is elaborated. Through the analysis of two extreme cases, namely, those in which leakage is due to a small hole or a full rupture, a generalized hole-bed model is introduced, which for the first time also More > Graphic Abstract

    Evaluation of the Air Leakage Flowrate in Sintering Processes

  • Open Access

    PROCEEDINGS

    The Effect of Heating Rate on Sintering Mechanism of Alumina Nanoparticles

    Dangqiang Wang1, Hai Mei1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.27, No.1, pp. 1-1, 2023, DOI:10.32604/icces.2023.09455

    Abstract The densification process of sintered alumina is mainly controlled by surface, lattice, and interface diffusion, and many experimental researches show that heating rate can affect the transfer of matter. Thus, to further reveal the effect of heating rate on sintering mechanism of alumina nanoparticle, molecular dynamic simulations were performed at five different heating rates to examine the migration of atoms and evolution of microstructure in heating stage. Results show that the sintering process of heating is a typical thermal activation process. High displacement response temperature is caused by high heating rate, which results in the More >

  • Open Access

    ARTICLE

    Simulation Analysis of Stress Field of Walnut Shell Composite Powder in Laser Additive Manufacturing Forming

    Yueqiang Yu1, Tingang Ma1, Suling Wang1,*, Minzheng Jiang1, Yanling Guo2,3, Ting Jiang1,*, Shuaiqi Huang1, Ziming Zheng1, Bo Yan1, Jiyuan Lv1

    Journal of Renewable Materials, Vol.11, No.1, pp. 333-347, 2023, DOI:10.32604/jrm.2022.022296

    Abstract A calculation model of stress field in laser additive manufacturing of walnut shell composite powder (walnut shell/Co-PES powder) was established. The DFLUX subroutine was used to implement the moveable application of a double ellipsoid heat source by considering the mechanical properties varying with temperature. The stress field was simulated by the sequential coupling method, and the experimental results were in good accordance with the simulation results. In addition, the distribution and variation of stress and strain field were obtained in the process of laser additive manufacturing of walnut shell composite powder. The displacement of laser More > Graphic Abstract

    Simulation Analysis of Stress Field of Walnut Shell Composite Powder in Laser Additive Manufacturing Forming

  • Open Access

    ARTICLE

    Prediction and Analysis of Post-Treatment of Sustainable Walnut Shell/Co-PES Parts by Laser Sintering

    Yueqiang Yu1, Suling Wang1,*, Minzheng Jiang1, Yanling Guo2,3, Ting Jiang1,*

    Journal of Renewable Materials, Vol.9, No.2, pp. 351-364, 2021, DOI:10.32604/jrm.2021.012885

    Abstract In order to enhance the strength of sustainable walnut shell/Co-PES (WSPC) sintered parts, wax-filtrated post-treatment was carried out. The effects of treating fluid temperature, preheating time and immersion time on the bending strength of WSPC wax-filtrated parts were analyzed by single factor analysis method. To obtain an accurate model for predicting the bending strength of the WSPC wax-filtrated part, the experiments were involved by using Box-Behnken design (BBD). Main parameters, such as treating fluid temperature, preheating time and immersion time, and their interactive effects were analyzed through analysis of variance (ANOVA) and graphical contours. The… More >

  • Open Access

    ARTICLE

    Preparation and Optimization of High-Purity Silicon Carbide Magnetic Abrasives for the Magnetic Induction-Wire Sawing Process

    Wei Zhang1,*, Tengwei Qiu1, Chunyan Yao2

    FDMP-Fluid Dynamics & Materials Processing, Vol.16, No.4, pp. 709-721, 2020, DOI:10.32604/fdmp.2020.010748

    Abstract In this study, magnetic abrasives were obtained by crushing and sieving sintered iron-silicon carbide (Fe-SiC) composites. Fe and SiC powders with different mesh numbers were pre-compacted using different pressures and then sintered at various temperatures and with different holding times. The dispersion uniformity of the SiC powder was improved through surface modification using polyethylene glycol (PEG) 300. The resulting magnetic abrasives were characterized in terms of phase composition, density, relative permeability, and microstructure; this was followed by a comprehensive analysis to reveal the optimal processing parameters. The ideal combination of process parameters for preparing SiC More >

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