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  • Open Access

    ARTICLE

    Bio-Based Rigid Polyurethane Foams for Cryogenic Insulation

    Laima Vevere*, Beatrise Sture, Vladimir Yakushin, Mikelis Kirpluks, Ugis Cabulis

    Journal of Renewable Materials, Vol.12, No.3, pp. 585-602, 2024, DOI:10.32604/jrm.2024.047350 - 11 April 2024

    Abstract Cryogenic insulation material rigid polyurethane (PU) foams were developed using bio-based and recycled feedstock. Polyols obtained from tall oil fatty acids produced as a side stream of wood biomass pulping and recycled polyethylene terephthalate were used to develop rigid PU foam formulations. The 4th generation physical blowing agents with low global warming potential and low ozone depletion potential were used to develop rigid PU foam cryogenic insulation with excellent mechanical and thermal properties. Obtained rigid PU foams had a thermal conductivity coefficient as low as 0.0171 W/m·K and an apparent density of 37–40 kg/m3. The developed… More > Graphic Abstract

    Bio-Based Rigid Polyurethane Foams for Cryogenic Insulation

  • Open Access

    ARTICLE

    Bio-Based Trivalent Phytate: A Novel Strategy for Enhancing Fire Performance of Rigid Polyurethane Foam Composites

    Bing Zhang1, Sujie Yang1, Mengru Liu1, Panyue Wen2, Xiuyu Liu1, Gang Tang1,*, Xiangrong Xu3,4,*

    Journal of Renewable Materials, Vol.10, No.5, pp. 1201-1220, 2022, DOI:10.32604/jrm.2022.018047 - 22 December 2021

    Abstract Biomass phytic acid has potential flame retardant value as the main form of phosphorus in plant seeds. In this study, phytate-based flame retardants aluminum phytate (PA-Al) and iron phytate (PA-Fe) were synthesized and characterized. Subsequently, they were introduced into rigid polyurethane foam (RPUF) as flame retardants by one-step water-blown method. The results indicated that RPUF/PA-Fe30 exhibited the highest char residue of 22.1 wt%, significantly higher than 12.4 wt% of RPUF. Cone calorimetry analysis showed that the total heat release (THR) of RPUF/PA-Al30 decreased by 17.0% and total smoke release (TSR) decreased by 22.0% compared with pure RPUF, More > Graphic Abstract

    Bio-Based Trivalent Phytate: A Novel Strategy for Enhancing Fire Performance of Rigid Polyurethane Foam Composites

  • Open Access

    ARTICLE

    Steam Exploded Peanut Shell Fiber as the Filler in the Rigid Polyurethane Foams

    Zehui Ju1, Qian He1, Tianyi Zhan1, Haiyang Zhang1,*, Lin Sun1, Lu Hong1, Xinyi Shi2, Xiaoning Lu1,*

    Journal of Renewable Materials, Vol.7, No.11, pp. 1077-1091, 2019, DOI:10.32604/jrm.2019.07525 - 14 July 2021

    Abstract In this study, steam exploded peanut shell fibers (SE-PSFs) were utilized to fabricate with rigid polyurethane foam (RPUF) in order to improve sound absorption performance and hydrothermal weather resistance. Optimized method of SE treatment, RPUF preparation and flame retardant treatment were selected to prepare SE-PSF/RPUF composites in this experiment. Physical and mechanical properties including density, water absorption capacity, thickness swelling rate, compressive strength, thermal conductivity and average sound absorption coefficient of SE-PSF/RPUF were investigated and compared with the control (PRUF). The results showed that the density, water absorption capacity, thickness swelling rate and thermal conductivity More >

  • Open Access

    Synthesis of Novel Biobased Polyol via Thiol-Ene Chemistry for Rigid Polyurethane Foams

    N. Elbers1, C. K. Ranaweera1, M. Ionescu2, X. Wan2, P. K. Kahol3, Ram K. Gupta1,2*

    Journal of Renewable Materials, Vol.5, Suppl.1, pp. 74-83, 2017, DOI:10.7569/JRM.2017.634137

    Abstract The objective of this research is to prepare rigid polyurethane (PU) foams from α-phellandrene, a biobased compound. Two types of polyols were synthesized by reacting α-phellandrene with 2-mercaptoethanol and α-thioglycerol via thiol-ene chemistry route. The completion of the reaction was identified by using FTIR. PU foams from α-phellandrene polyols and commercial polyol were compared with regard to foam characteristics and properties. All the PU foams showed apparent density of 28–39 kg/m3 with closed-cell content above 90%. The highest glass transition temperature of 229 °C and compressive strength of 220 kPa were observed for the polyol synthesized More >

  • Open Access

    Biobased Polyols Using Thiol-Ene Chemistry for Rigid Polyurethane Foams with Enhanced Flame-Retardant Properties

    C. K. Ranaweera1, M. Ionescu2, N. Bilic2, X. Wan2, P. K. Kahol3, Ram K. Gupta1,2*

    Journal of Renewable Materials, Vol.5, Suppl.1, pp. 1-12, 2017, DOI:10.7569/JRM.2017.634105

    Abstract Biobased polyol was synthesized using 1-thioglycerol and limonene, an extract of orange peel, via thiol-ene chemistry as an alternative to petrochemical-based polyol for preparation of rigid polyurethane foams (RPFs). Fire-retardant polyurethane foams were prepared by addition of different amounts of dimethyl methyl phosphonate (DMMP) in the polyol. The effect of DMMP on the properties of RPFs was studied. All the biobased RPFs maintained a regular cell structure with uniform cell distribution and over 90% of closed cell. The RPFs showed excellent compressive strength of ~230 kPa without addition of DMMP. These RPFs almost retained their… More >

  • Open Access

    ARTICLE

    Variation of Physical Properties of Rigid Polyurethane Foams Synthesized from Renewable Sources with Different Commercial Catalysts

    Daniel Brenes-Granados1, Jorge M. Cubero-Sesin1,2, Felipe Orozco Gutiérrez3, Jose Vega-Baudrit3, Rodolfo Gonzalez-Paz3*

    Journal of Renewable Materials, Vol.5, No.3-4, pp. 280-289, 2017, DOI:10.7569/JRM.2017.634118

    Abstract In this work, rigid polyurethane foams were synthesized from renewable sources using different catalysts to study their effect on the mechanical, thermal, chemical and surface properties of the foams. A commercial foam pattern was used as the reference pattern to compare the aforementioned properties. Concentrations of the commercial catalysts were optimized to obtain foams with similar mechanical properties to the commercial foam. Morphological characterization of the foams was performed by scanning electron microscopy (SEM). Fourier transform infrared (FTIR) spectroscopy was employed to investigate the characteristic functional groups. Thermal characterization was performed by means of differential More >

  • Open Access

    ARTICLE

    Polyols Based on Poly(ethylene terephthalate) and Tall Oil: Perspectives for Synthesis and Production of Rigid Polyurethane Foams

    A. Ivdre1*, G.D. Soto2, U. Cabulis1

    Journal of Renewable Materials, Vol.4, No.4, pp. 285-293, 2016, DOI:10.7569/JRM.2016.634122

    Abstract This study presents the synthesis of novel polyols made from tall oil (TO) and poly(ethylene terephthalate) (PET) with different TO/PET molar ratios. Rigid polyurethane foams based on these synthesized polyols were obtained and characterized to evaluate polyols’ suitability for the development of light materials with insulating properties. The effect of TO/PET molar ratios on the physical, morphological and mechanical properties of the obtained foams, as well as their thermal insulation characteristics, were evaluated. Increasing amounts of PET in polyurethane foams resulted in higher compression strength and closed cell content, while water absorption was not affected. More >

  • Open Access

    ARTICLE

    Mechanical and Thermal Properties of High-Density Rigid Polyurethane Foams from Renewable Resources

    M. Kirpluks1*, U. Cabulis1, A. Ivdre1, M. Kuranska2, M. Zieleniewska3, M. Auguscik3

    Journal of Renewable Materials, Vol.4, No.1, pp. 86-100, 2016, DOI:10.7569/JRM.2015.634132

    Abstract The most common sustainable solution for polyurethane (PU) materials is their production using renewable resources. Polyols derived from biomass and recycled polymers are the most promising way to do that. This study compares five different sustainable polyols as a possible raw material for production of highdensity rigid PU foams for automotive application. The goal of our study was to show that biobased polyols are a suitable replacement for polyols derived from petrochemical products. The influence of the chemical structure of polyols on the PU polymer matrix and foam properties was investigated. Two sources of PU… More >

  • Open Access

    ARTICLE

    Photodegradation of Polyurethane Foam Obtained from Renewable Resource–Pulp Production Byproducts

    A. Paberza*, L. Stiebra, U. Cabulis

    Journal of Renewable Materials, Vol.3, No.1, pp. 19-27, 2015, DOI:10.7569/JRM.2014.634138

    Abstract Rigid polyurethane foams were obtained from pulp production byproducts. Three different polyols were used—tall oil polyol, lignopolyol and commercially available polyol for comparison. The obtained rigid polyurethane foams underwent photodegradation at 60°C temperature and at 0.89 W/m2 intensity of UV light radiation up to 1000 h. Changes in chemical structure were observed by Fourier Transform Infrared Spectroscopy and Scanning Electron Microscopy was used to study changes in cell morphology. Spectrophotometery was used to determine yellowing of the foams. Results showed that the thickness of degraded layer for rigid polyurethane foams obtained from pulp production byproducts was More >

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