Bin Xiao^*, Byoung Hee You, Tongdan Jin

Frontiers in Heat and Mass Transfer, Vol.22, No.2, pp. 417-432, 2024, DOI:10.32604/fhmt.2024.048739

Abstract A two-dimensional multi-physics finite element model is developed to simulate the Selective Laser Sintering (SLS) process using Inconel 625 powders. The validity of the developed model is first assessed by comparing its results with experimental data. Various factors such as phase transition, recoil pressure, surface tension, and the Marangoni force are considered. The study’s findings underscore that the morphology and thermal-fluid dynamics of the molten pool in the SLS process are predominantly shaped by the influence of the Marangoni force and recoil pressure acting on its surface. The recoil pressure at the front of the… More >

Donghua Dai^1,2, Dongdong Gu^1,2,*, Qing Ge^1,2, Chenglong Ma^1,2, Xinyu Shi^1,2, Han Zhang^1,2

CMES-Computer Modeling in Engineering & Sciences, Vol.124, No.3, pp. 1085-1098, 2020, DOI:10.32604/cmes.2020.010927

Abstract The three-dimensional physical model of the randomly packed powder material irradiated by the laser beam was established, taking into account the transformation of the material phase, the melt spreading and the interaction of the free surface of the molten pool and the recoiling pressure caused by the material evaporation during the selective laser melting. Influence of the processing parameters on the thermal behavior, the material evaporation, the surface morphology and the densification behavior in the connection region of the molten pool and the substrate was studied. It was shown that the powder material underwent the… More >

Zhiqiang Wang¹, Xuede Wang¹, Xin Zhou^1,*, Guangzhao Ye², Xing Cheng^1,3, Peiyu Zhang¹

CMES-Computer Modeling in Engineering & Sciences, Vol.124, No.1, pp. 243-263, 2020, DOI:10.32604/cmes.2020.09934

Abstract During the selective laser melting process, a high-energy laser beam acts on the powder, a molten pool is rapidly generated and the characteristic parameters are constantly changing. Among them, temperature is one of the important parameters in the forming process. Due to the generation of splash particles, there will be defects in the microstructure, which will seriously affect the formation quality of the prepared parts. Therefore, it is necessary to study the relationships between the splash behavior, molten pool characteristics and product quality. The finite element simulation of the transient temperature field was performed by… More >