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  • Open Access

    ARTICLE

    Experimental Study on the Flow Boiling of R134a in Sintered Porous Microchannels

    Shuo Wang1,2,*, Huiming Wang1,2, Ying Zhang1,2, Zhiqiang Zhang1,3, Li Jia1,2

    Frontiers in Heat and Mass Transfer, Vol.23, No.6, pp. 1721-1740, 2025, DOI:10.32604/fhmt.2025.073226 - 31 December 2025

    Abstract This experimental investigation was conducted on the flow boiling performance of refrigerant R134a in two types of parallel microchannels: sintered porous microchannels (PP-MCs) and smooth parallel microchannels (SP-MCs). The tests were performed under controlled conditions including an inlet subcooling of 5 ± 0.2°C, saturation temperature of 33°C, mass fluxes of 346 and 485 kg/m2·s, and a range of heat fluxes. Key findings reveal that the sintered porous microstructure significantly enhances bubble nucleation, reducing the wall superheat required for the onset of nucleate boiling (ONB) to only 0.13°C compared to 2.2°C in smooth channels. The porous structure… More >

  • Open Access

    ARTICLE

    Surface Wettability and Boiling Heat Transfer Enhancement in Microchannels Using Graphene Nanoplatelet and Multi-Walled Carbon Nanotube Coatings

    Ghinwa Al Mimar1, Natrah Kamaruzaman1,*, Kamil Talib Alkhateeb2

    Frontiers in Heat and Mass Transfer, Vol.23, No.6, pp. 1933-1956, 2025, DOI:10.32604/fhmt.2025.070118 - 31 December 2025

    Abstract The pivotal role microchannels play in the thermal management of electronic components has, in recent decades, prompted extensive research into methods for enhancing their heat transfer performance. Among these methods, surface wettability modification was found to be highly effective owing to its significant influence on boiling dynamics and heat transfer mechanisms. In this study, we modified surface wettability using a nanocomposite coating composed of graphene nano plate (GNPs) and multi-walled carbon nanotubes (MWCNT) and then examined how the modification affected the transfer of boiling heat in microchannels. The resultant heat transfer coefficients for hydrophilic and… More >

  • Open Access

    ARTICLE

    MHD Thermosolutal Flow in Casson-Fluid Microchannels: Taguchi–GRA–PCA Optimization

    Amina Mahreen1, Fateh Mebarek-Oudina2,3,4,*, Amna Ashfaq1, Jawad Raza1, Sami Ullah Khan5, Hanumesh Vaidya6

    FDMP-Fluid Dynamics & Materials Processing, Vol.21, No.11, pp. 2829-2853, 2025, DOI:10.32604/fdmp.2025.072492 - 01 December 2025

    Abstract Understanding the complex interaction between heat and mass transfer in non-Newtonian microflows is essential for the development and optimization of efficient microfluidic and thermal management systems. This study investigates the magnetohydrodynamic (MHD) thermosolutal convection of a Casson fluid within an inclined, porous microchannel subjected to convective boundary conditions. The nonlinear, coupled equations governing momentum, energy, and species transport are solved numerically using the MATLAB bvp4c solver, ensuring high numerical accuracy and stability. To identify the dominant parameters influencing flow behavior and to optimize transport performance, a comprehensive hybrid optimization framework—combining a modified Taguchi design, Grey… More >

  • Open Access

    ARTICLE

    Experimental Study on Flow Boiling Characteristics of Low-GWP Fluid R1234yf in Microchannels Heat Sink

    Ying Zhang1,2, Chao Dang1,2,*, Zhiqiang Zhang1,2

    Frontiers in Heat and Mass Transfer, Vol.23, No.4, pp. 1215-1242, 2025, DOI:10.32604/fhmt.2025.067373 - 29 August 2025

    Abstract In this study, the flow boiling characteristics of R1234yf in parallel microchannels were experimentally investigated. The experiments were conducted with heat flux from 0 to 550 kW/m2, mass flux of 434, 727, and 1015 kg/(m2 s), saturation temperatures of 293, 298, and 303 K, and inlet sub-cooling of 5, 10, and 15 K. The analysis of the experimental results provides the following conclusions: a reduced mass flux and lower subcooling correspond to a diminished degree of superheat at the boiling inception wall; conversely, an elevated saturation temperature results in a reduced amount of superheat at the… More >

  • Open Access

    REVIEW

    A Review of Pressure Drop Characteristics and Optimization Measures of Two-Phase Flow with Low Boiling Point Working Fluids in Microchannels

    Zongyu Jie1,2, Chao Dang1,2,*, Qingliang Meng 3,4

    Frontiers in Heat and Mass Transfer, Vol.23, No.4, pp. 1053-1089, 2025, DOI:10.32604/fhmt.2025.066792 - 29 August 2025

    Abstract With the increasing miniaturization of systems and surging demand for power density, accurate prediction and control of two-phase flow pressure drop have become a core challenge restricting the performance of microchannel heat exchangers. Pressure drop, a critical hydraulic characteristic, serves as both a natural constraint for cooling systems and determines the power required to pump the working fluid through microchannels. This paper reviews the characteristics, prediction models, and optimization measures of two-phase flow pressure drop for low-boiling-point working fluids in microchannels. It systematically analyzes key influencing factors such as fluid physical properties, operating conditions, channel… More >

  • Open Access

    ARTICLE

    Enhanced Flow Boiling Heat Transfer of HFE-7100 in Open Microchannels Using Micro-Nano Composite Structures

    Liaofei Yin1,*, Kexin Zhang1, Tianjun Qin1, Wenhao Ma1, Yi Ding1, Yawei Xu2,*

    Frontiers in Heat and Mass Transfer, Vol.23, No.3, pp. 751-764, 2025, DOI:10.32604/fhmt.2025.067385 - 30 June 2025

    Abstract Flow boiling in open microchannels offers highly efficient heat transfer performance and has attracted increasing attention in the fields of heat transfer and thermal management of electronic devices in recent years. However, the continuous rise in power density of electronic components imposes more stringent requirements on the heat transfer capability of microchannel flow boiling. HFE-7100, a dielectric coolant with favorable thermophysical properties, has become a focal point of research for enhancing flow boiling performance in open microchannels. The flow boiling heat transfer performance of HFE-7100 was investigated in this study by fabricating micro-nano composite structures… More >

  • Open Access

    ARTICLE

    Applying the Shearlet-Based Complexity Measure for Analyzing Mass Transfer in Continuous-Flow Microchannels

    Elena Mosheva1,*, Ivan Krasnyakov2

    FDMP-Fluid Dynamics & Materials Processing, Vol.20, No.8, pp. 1743-1758, 2024, DOI:10.32604/fdmp.2024.049146 - 06 August 2024

    Abstract Continuous-flow microchannels are widely employed for synthesizing various materials, including nanoparticles, polymers, and metal-organic frameworks (MOFs), to name a few. Microsystem technology allows precise control over reaction parameters, resulting in purer, more uniform, and structurally stable products due to more effective mass transfer manipulation. However, continuous-flow synthesis processes may be accompanied by the emergence of spatial convective structures initiating convective flows. On the one hand, convection can accelerate reactions by intensifying mass transfer. On the other hand, it may lead to non-uniformity in the final product or defects, especially in MOF microcrystal synthesis. The ability… More > Graphic Abstract

    Applying the Shearlet-Based Complexity Measure for Analyzing Mass Transfer in Continuous-Flow Microchannels

  • Open Access

    ARTICLE

    Numerical Simulation of Droplet Generation in Coaxial Microchannels

    Zongjun Yin*, Rong Su, Hui Xu

    FDMP-Fluid Dynamics & Materials Processing, Vol.20, No.3, pp. 487-504, 2024, DOI:10.32604/fdmp.2023.042631 - 12 January 2024

    Abstract In this study, numerical simulations of the pinching-off phenomena displayed by the dispersed phase in a continuous phase have been conducted using COMSOL Multiphysics (level-set method). Four flow patterns, namely “drop flow”, “jet flow”, “squeeze flow”, and “co-flow”, have been obtained for different flow velocity ratios, channel diameter ratios, density ratios, viscosity ratios, and surface tension. The flow pattern map of two-phase flow in coaxial microchannels has been obtained accordingly, and the associated droplet generation process has been critically discussed considering the related frequency, diameter, and pinch-off length. In particular, it is shown that the More > Graphic Abstract

    Numerical Simulation of Droplet Generation in Coaxial Microchannels

  • Open Access

    ARTICLE

    ANALYTICAL SOLUTION OF THE EXTENDED GRAETZ PROBLEM IN MICROCHANNELS AND MICROTUBES WITH FIXED PRESSURE DROP

    Mohamed Shaimi* , Rabha Khatyr, Jaafar Khalid Naciri

    Frontiers in Heat and Mass Transfer, Vol.20, pp. 1-14, 2023, DOI:10.5098/hmt.20.23

    Abstract This paper presents an exact analytical solution to the extended Graetz problem in microchannels and microtubes, including axial heat conduction, viscous dissipation, and rarefaction effects for an imposed constant wall temperature. The flow in the microchannel or microtube is assumed to be hydrodynamically fully developed. At the same time, the first-order slip-velocity and temperature jump models represent the wall boundary conditions. The energy equation is solved analytically, and the solution is obtained in terms of Kummer functions with expansion constants directly determined from explicit expressions. The local and fully developed Nusselt numbers are calculated in… More >

  • Open Access

    ARTICLE

    Pressure-Driven Gas Flows in Micro Channels with a Slip Boundary: A Numerical Investigation

    A. Aissa1, *, M. E. A. Slimani2, F. Mebarek-Oudina3, R. Fares1, A. Zaim1, L. Kolsi4, 5, M. Sahnoun1, M. E. Ganaoui6

    FDMP-Fluid Dynamics & Materials Processing, Vol.16, No.2, pp. 147-159, 2020, DOI:10.32604/fdmp.2020.04073 - 21 April 2020

    Abstract In this paper, flow of slightly rarefied compressible nitrogen in microchannels has been investigated numerically for low values of Reynolds and Mach numbers. The 2D governing equations were solved using Finite Element Method with first-order slip boundary conditions (Comsol Multiphysics software). A validation was performed by comparing with similar configuration from the literature. It was found that our model can accurately predict the pressure driven flow in microchannels. Several interesting findings are reported about the Relative pressure, longitudinal velocity, Mach number, effect of gas rarefaction and flow rate. More >

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