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  • Open Access

    PROCEEDINGS

    In-Situ Monitoring of Interplay Between Melt Pool, Spatter and Vapor in Laser Powder Bed Fusion Additive Manufacturing

    Xin Lin1,2,3, Kunpeng Zhu1,2,3,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.012499

    Abstract This paper reveals the interplay mechanism between melt pool, spattering and vapors, aiming to further improve the forming quality through in-situ monitoring with a CMOS camera. A Residual Network based on Convolutional Block Attention Module and Focal loss function is proposed to extract multi-scale features of single tracks and learn about their behavior changes. A t-SNE clustering analysis is utilized to analysis a large amount of time sequence data on the melt pool by collecting the schlieren photographs. It is found that patterns of unstable melt pool changing corelate to the defects in single tracks, More >

  • Open Access

    ARTICLE

    Prediction of Melt Pool Dimension and Residual Stress Evolution with Thermodynamically-Consistent Phase Field and Consolidation Models during Re-Melting Process of SLM

    Kang-Hyun Lee1, Gun Jin Yun1,2,*

    CMC-Computers, Materials & Continua, Vol.66, No.1, pp. 87-112, 2021, DOI:10.32604/cmc.2020.012688 - 30 October 2020

    Abstract Re-melting process has been utilized to mitigate the residual stress level in the selective laser melting (SLM) process in recent years. However, the complex consolidation mechanism of powder and the different material behavior after the first laser melting hinder the direct implementation of the re-melting process. In this work, the effects of re-melting on the temperature and residual stress evolution in the SLM process are investigated using a thermo-mechanically coupled finite element model. The degree of consolidation is incorporated in the energy balance equation based on the thermodynamically-consistent phase-field approach. The drastic change of material… More >

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