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  • Open Access

    PROCEEDINGS

    A Study of High Volume Fraction SiC/Al Composites Prepared by a Novel Hybrid Additive Manufacturing

    Guizhou Liu1,2, Chunze Yan1,2,*, Yusheng Shi1,2

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.4, pp. 1-1, 2024, DOI:10.32604/icces.2024.013340

    Abstract High-volume-fraction SiC/Al (HVF-SiC/Al) have a wide range of applications in aerospace, optics, automotive and electronic packaging. However, because the hardness, brittleness and wear resistance increase with the increase in the volume fraction, it is difficult for traditional methods such as machining, to process HVF-SiC/Al composites to complex components. Therefore, in this paper, a novel method of the hybrid additive manufacturing is proposed to fabricate HVF-SiC/Al parts with complex structures. The effect of polymer infiltration and pyrolysis (PIP) on microstructure and properties of HVF-SiC/Al composites is investigated. The results show that the mechanical properties of the… More >

  • Open Access

    PROCEEDINGS

    Integrated Multiscale Unified Phase-Field Modellings (UPFM)

    Yuhong Zhao1,2,3,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.4, pp. 1-1, 2024, DOI:10.32604/icces.2024.012951

    Abstract For a long time, the phase-field method has been considered as a mesoscale phenomenological method lacking physical accuracy and unable to be associated with the mechanical/functional properties of materials, etc. Some misunderstandings existing in these viewpoints need to be clarified. Therefore, it is necessary to propose or adopt the perspective of “unified or unifying phase-field modeling (UPFM)” to address these issues, which means that phase-field modeling has multiple unifications. Specifically, the phase-field method is the perfect unity of thermodynamics and kinetics, the unity of multi-scale models from micro- to meso- and then to macroscopic scale, More >

  • Open Access

    PROCEEDINGS

    Microstructural Evolution, Mechanical Properties and Corrosion Behaviors of Additively Manufactured Biodegradable Zn-Cu Alloys

    Bo Liu1,2,*, Jia Xie2, Gonghua Chen2, Yugang Gong2, Hongliang Yao1, Tiegang Li1

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.4, pp. 1-1, 2024, DOI:10.32604/icces.2024.012904

    Abstract Biodegradable metal implants that meet clinical applications require good mechanical properties and an appropriate biodegradation rate. Additively manufactured (AM) biodegradable zinc (Zn) alloys constitute an essential branch of orthopedic implants because of their moderate degradation and bone-mimicking mechanical properties. This paper investigated the microstructural evolution and corrosion mechanisms of zinc-copper (Zn-Cu) alloys prepared by the laser-powder-bed-fusion (L-PBF) additive manufacturing method. Alloying with Cu significantly increases the ultimate tensile strength (UTS) of unalloyed Zn, but the UTS and ductility of unalloyed Zn and Zn-2Cu decrease with increasing laser energy density. Unalloyed Zn has a dendritic microstructure,… More >

  • Open Access

    PROCEEDINGS

    Microfluidic Fabrication of Various Ceramic Microparticles

    Chenchen Zhou1,2, Shuaishuai Liang3, Bin Qi3, Chenxu Liu2, Nam-Joon Cho1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.3, pp. 1-2, 2024, DOI:10.32604/icces.2024.012380

    Abstract Micro tools/parts are attracting increasing attention due to the miniaturization evolutionary tendency in many fields, whose functionalities are critically determined by their materials and shapes [1- 5]. Sharp-edged ceramic microparticles have great prospects to be used as micromachining tools and micro components. However, it remains a huge challenge to fabricate nontransparent ceramic sharp-edged microparticles in a high-throughput way while taking their shape complexity, precision, and strength into account [6-8]. Herein, we present an online mixing and in-situ polymerization strategy: “one-pot microfluidic fabrication” along with two novel microfluidic device fabrication methods: “groove & tongue” and sliding More >

  • Open Access

    PROCEEDINGS

    Strengthening Mechanical Performance with Robust and Efficient Machine Learning-Assisted Path Planning for Additive Manufacturing of Continuous Fiber Composites

    Xinmeng Zha1, Huilin Ren1,*, Yi Xiong1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.3, pp. 1-1, 2024, DOI:10.32604/icces.2024.011371

    Abstract Additive manufacturing of continuous fiber composites is an emerging field that enables the tunable mechanical performance of composite structure by flexibly controlling the spatial layout of continuous fibers. Transverse isotropic strengthening is advantageous property of continuous fiber, which is favorable to align with the principal stress orientation. However, the accuracy and efficiency of traditional methods for calculating principal stress field are unguaranteed due to the inherent complexity and variability of geometries, material properties, and operational conditions in additive manufacturing. Therefore, a machine learning-assisted path planning method is proposed to robustly and efficiently generate the continuous… More >

  • Open Access

    PROCEEDINGS

    In-Situ Monitoring of Interplay Between Melt Pool, Spatter and Vapor in Laser Powder Bed Fusion Additive Manufacturing

    Xin Lin1,2,3, Kunpeng Zhu1,2,3,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.012499

    Abstract This paper reveals the interplay mechanism between melt pool, spattering and vapors, aiming to further improve the forming quality through in-situ monitoring with a CMOS camera. A Residual Network based on Convolutional Block Attention Module and Focal loss function is proposed to extract multi-scale features of single tracks and learn about their behavior changes. A t-SNE clustering analysis is utilized to analysis a large amount of time sequence data on the melt pool by collecting the schlieren photographs. It is found that patterns of unstable melt pool changing corelate to the defects in single tracks, More >

  • Open Access

    PROCEEDINGS

    Influence of Synchronous-Hammer-Forging Force on the Microstructure and Properties of Laser Directed Energy Deposition 316L Components

    Yunfei Li1, Dongjiang Wu1, Fangyong Niu1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.012365

    Abstract The plastic deformation assisted method plays a positive role in regulating the microstructure and mechanical properties of metal components in additive manufacturing. In this work, the effect of hammer forging force on the microstructure and mechanical properties of 316L stainless steel additive components were investigated by using synchronous-hammer-forging-assisted laser directed energy deposition method. The results show that when the hammer forging force is greater than 40 N, the grain refinement effect is obvious, the grain size decreases by more than 60 %, and the maximum strength of the polar diagram decreases by more than 75 More >

  • Open Access

    PROCEEDINGS

    Subdivisional Modelling Method for Matched Metal Additive Manufacturing and Its Implementation on Novel Negative Poisson's Ratio Lattice Structures

    Ruiqi Pan1, Wei Xiong2, Liang Hao1,*, Yan Li1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.011651

    Abstract As metal additive manufacturing (MAM) becomes more widely used in engineering, an increasing number of novel lattice structures are being developed. However, most recently developed lattice structures do not match the requirement of MAM efficiently. Based on the Design for Additive Manufacturing (DfAM), comparing the mainstream implicit and explicit modelling methods, it is proposed to introduce a Subdivisional (Sub-D) modelling method to model lattice structures with better modelling versatility, 3D printability, and mechanical properties. To this end, a novel negative Poisson's ratio (NPR) structure is developed as an example to demonstrate the efficient and wide… More >

  • Open Access

    PROCEEDINGS

    Topology Optimization for Multi-Axis Additive Manufacturing

    Yifan Guo1,3, Jikai Liu2, Yongsheng Ma3,*, Rafiq Ahmad1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-2, 2024, DOI:10.32604/icces.2024.011177

    Abstract Multi-axis additive manufacturing (AM) is an advanced manufacturing method with advantages over traditional 3-axis additive manufacturing. A formidable challenge in AM is widely acknowledged in utilizing support materials, a process characterized by temporal and material resource consumption. Extensive research endeavors have been dedicated to mitigating or eliminating reliance on support materials, particularly emphasizing pioneering self-supporting design strategies. Empirical investigations reveal that when the overhang angle of a structure surpasses a predefined threshold (typically 45°), support structures may become dispensable for assisted printing. In traditional 3-axis AM systems, achieving support-free printing for structures exhibiting overhang angles… More >

  • Open Access

    PROCEEDINGS

    Recycling of Spent CuCrZr Powder by Laser Powder Bed Fusion: Microstructure Evolution and Properties

    Lizheng Zhang1,2, Jimin Chen1,2,*, Yong Zeng1,2,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.011127

    Abstract In laser powder bed fusion (LPBF), the unmelted powder recovered from the powder bed is degraded due to particle-laser interaction during continuous processing. The sensitivity of LPBF performance and molding quality to powder properties, waste powder is usually discarded after several molding cycles, which increases the cost of raw materials. At the same time, the low laser absorption rate and high thermal conductivity of copper and copper alloys inhibit the complete melting of copper powder prepared by LPBF. Therefore, it is challenging to fabricate copper alloy components with full high density and high conductivity through… More >

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