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    ARTICLE

    Reliability Prediction of Wrought Carbon Steel Castings under Fatigue Loading Using Coupled Mold Optimization and Finite Element Simulation

    Muhammad Azhar Ali Khan1, Syed Sohail Akhtar2,3,*, Abba A. Abubakar2,4, Muhammad Asad1, Khaled S. Al-Athel2,5

    CMES-Computer Modeling in Engineering & Sciences, Vol.141, No.3, pp. 2325-2350, 2024, DOI:10.32604/cmes.2024.054741 - 31 October 2024

    Abstract The fatigue life and reliability of wrought carbon steel castings produced with an optimized mold design are predicted using a finite element method integrated with reliability calculations. The optimization of the mold is carried out using MAGMASoft mainly based on porosity reduction as a response. After validating the initial mold design with experimental data, a spring flap, a common component of an automotive suspension system is designed and optimized followed by fatigue life prediction based on simulation using Fe-safe. By taking into consideration the variation in both stress and strength, the stress-strength model is used… More >

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