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  • Open Access

    ARTICLE

    Fatigue Life Estimation of High Strength 2090-T83 Aluminum Alloy under Pure Torsion Loading Using Various Machine Learning Techniques

    Mustafa Sami Abdullatef*, Faten N. Alzubaidi, Anees Al-Tamimi, Yasser Ahmed Mahmood

    FDMP-Fluid Dynamics & Materials Processing, Vol.19, No.8, pp. 2083-2107, 2023, DOI:10.32604/fdmp.2023.027266

    Abstract The ongoing effort to create methods for detecting and quantifying fatigue damage is motivated by the high levels of uncertainty in present fatigue-life prediction approaches and the frequently catastrophic nature of fatigue failure. The fatigue life of high strength aluminum alloy 2090-T83 is predicted in this study using a variety of artificial intelligence and machine learning techniques for constant amplitude and negative stress ratios (). Artificial neural networks (ANN), adaptive neuro-fuzzy inference systems (ANFIS), support-vector machines (SVM), a random forest model (RF), and an extreme-gradient tree-boosting model (XGB) are trained using numerical and experimental input data obtained from fatigue tests… More > Graphic Abstract

    Fatigue Life Estimation of High Strength 2090-T83 Aluminum Alloy under Pure Torsion Loading Using Various Machine Learning Techniques

  • Open Access

    REVIEW

    A Review of Research on Galvanic Corrosion of Aluminum Alloys

    Huixin Zhu, Mingzhe Leng*, Guofeng Jin*, Heyang Miao

    FDMP-Fluid Dynamics & Materials Processing, Vol.19, No.7, pp. 1907-1923, 2023, DOI:10.32604/fdmp.2023.025416

    Abstract When aluminum alloys are coupled with dissimilar materials, they often act as corrosion anodes and are suscepted to accelerated corrosion. Therefore, deepening our knowledge of such corrosion phenomena, related mechanisms, and elaborating new prediction model is of great theoretical and practical significance. In this paper, such mechanisms are explained from both macroscopic and microscopic points of view by considering several aspects such as the second phase particle type, grain size, and environmental ions. More specifically, different perspectives on such a problem are elaborated, which take into account: the properties of the coupling pair materials, geometrical characteristics, environmental media characteristics, the… More >

  • Open Access

    ARTICLE

    Aluminum Alloy Fatigue Crack Damage Prediction Based on Lamb Wave-Systematic Resampling Particle Filter Method

    Gaozheng Zhao1, Changchao Liu1, Lingyu Sun1, Ning Yang2, Lei Zhang1, Mingshun Jiang1, Lei Jia1, Qingmei Sui1,*

    Structural Durability & Health Monitoring, Vol.16, No.1, pp. 81-96, 2022, DOI:10.32604/sdhm.2022.016905

    Abstract Fatigue crack prediction is a critical aspect of prognostics and health management research. The particle filter algorithm based on Lamb wave is a potential tool to solve the nonlinear and non-Gaussian problems on fatigue growth, and it is widely used to predict the state of fatigue crack. This paper proposes a method of lamb wave-based early fatigue microcrack prediction with the aid of particle filters. With this method, which the changes in signal characteristics under different fatigue crack lengths are analyzed, and the state- and observation-equations of crack extension are established. Furthermore, an experiment is conducted to verify the feasibility… More >

  • Open Access

    ARTICLE

    A Study on the Relationship between Anodic Oxidation and the Thermal Load on the Aluminum Alloy Piston of a Gasoline Engine

    Huali Guo*, Yi Liang, Zhilong Zhang, Yuanhua Chen

    FDMP-Fluid Dynamics & Materials Processing, Vol.18, No.1, pp. 57-70, 2022, DOI:10.32604/fdmp.2022.017989

    Abstract In order to analyze the influence of the anodizing process on the thermal load of an aluminum alloy piston, dedicated temperature tests have been carried out using the Hardness Plug method and the results for the anodized piston have been compared with those obtained separately for an original aluminum piston. In addition, numerical simulations have been conducted to analyze the temperature field and thermal stress distribution. Simulations and experiments show that the maximum temperature of the anodized piston is 16.36% and 5.4% smaller than that of the original piston under the condition of maximum torque and maximum power, respectively. The… More >

  • Open Access

    ARTICLE

    Simulating the Effect of Temperature Gradient on Grain Growth of 6061-T6 Aluminum Alloy via Monte Carlo Potts Algorithm

    Qi Wu*, Jianan Li, Lianchun Long, Linao Liu

    CMES-Computer Modeling in Engineering & Sciences, Vol.129, No.1, pp. 99-116, 2021, DOI:10.32604/cmes.2021.015669

    Abstract During heat treatment or mechanical processing, most polycrystalline materials experience grain growth, which significantly affects their mechanical properties. Microstructure simulation on a mesoscopic scale is an important way of studying grain growth. A key research focus of this type of method has long been how to efficiently and accurately simulate the grain growth caused by a non-uniform temperature field with temperature gradients. In this work, we propose an improved 3D Monte Carlo Potts (MCP) method to quantitatively study the relationship between non-uniform temperature fields and final grain morphologies. Properties of the aluminum alloy AA6061-T6 are used to establish a trial… More >

  • Open Access

    ARTICLE

    Corrosion Protection of 5083 AA in Saline Water by Polyacrylonitrile Nanofibers

    Enas H. Ali, Juman A. Naser*, Zainab W. Ahmed, Taki A. Himdan

    Journal of Renewable Materials, Vol.9, No.11, pp. 1927-1939, 2021, DOI:10.32604/jrm.2021.015624

    Abstract Polymeric nanofibers are a promising technology to protect the metal surfaces from corrosion. Through the literature search, the use of polyacrylonitrile nanofibres (PANNFs) as a corrosion inhibitor coating for aluminum alloys has not been evaluated. This work includes the development of a new, lightweight, high surface area and efficient coating of PANNFs that produced using electrospinning process to resist the corrosion of aluminum alloys (AA5083) which immersed in 0.6 M NaCl at alkaline medium (pH = 12) and acidic medium (pH = 1) at a range of temperatures (293–323) K. The PANNFs coating was successfully deposited on AA 5083 specimens,… More >

  • Open Access

    ARTICLE

    Statistical Analysis of Fatigue Life Data of A356.2-T6 Aluminum Alloy

    Ramamurty Raju P.1, Rajesh S.1, Satyanarayana B.2, Ramji K.3

    Structural Durability & Health Monitoring, Vol.7, No.1&2, pp. 139-152, 2011, DOI:10.3970/sdhm.2011.007.139

    Abstract This paper presents the details of method of sample size determination to estimate the characteristic fatigue life of aluminum alloy, A356.2-T6. The characteristic fatigue life of the alloy has been estimated by assuming log normal distribution model. A step wise procedure is outlined to determine the number of specimens required at predetermined stress amplitude to estimate the fatigue life with an acceptable error at 50% probability and various confidence levels, 90%, 95% and 99%. Maximum percentage of errors has also been calculated for the above probability and confidence levels. Details of generation of S-N curve for aluminum alloy A356.2-T6 using… More >

  • Open Access

    ARTICLE

    Experimental Study of Shot Peening Followed by Cold Spray Coating on Residual Stresses of the Treated Parts

    R. Ghelichi1, S. Bagherifard1, I. Fernandez Parienete2, M.Guagliano1,3, Simone Vezzù4

    Structural Durability & Health Monitoring, Vol.6, No.1, pp. 17-30, 2010, DOI:10.3970/sdhm.2010.006.017

    Abstract Coating deposition processes such as cold spraying are commonly employed to increase wear and fatigue resistance and consequently to enhance longevity of engineering components. Such processes typically introduce residual stresses into the coated surface, which in turn affect efficiency of coatings and play an important role in coating durability. In fact residual stresses are the key parameter to obtain compact and well-adherent coatings. They can modify several coating properties such as adhesion, structure, toughness, hardness reflecting on the macroscopic chemical and mechanical behavior of the coating.
    Present study describes alteration of residual stress state of two types of aluminum coatings… More >

  • Open Access

    ARTICLE

    Sample Size Determination for Development of S-N Curve of A356.2-T6 Aluminum Alloy

    P. Ramamurty Raju1, B. Satyanarayana2, K. Ramji3

    Structural Durability & Health Monitoring, Vol.4, No.3, pp. 161-172, 2008, DOI:10.3970/sdhm.2008.004.161

    Abstract This paper presents the details of method of sample size determination to estimate the characteristic fatigue life of aluminum alloy. The characteristic fatigue life of Aluminum alloy A356.2-T6 has been estimated by assuming a two parameter Weibull distribution model. A stepwise procedure is outlined to determine the number of specimens required at a predetermined stress amplitude to estimate the fatigue life within an acceptable error at a given probability and confidence level. The percentage of error is calculated at various probabilities and confidence levels (C.L). The probabilities considered are 50%, 90% and 95% whereas C.Ls considered are 90%, 95% and… More >

  • Open Access

    ARTICLE

    Improvement of Flat Surfaces Quality of Aluminum Alloy 6061-O By a Proposed Trajectory of Ball Burnishing Tool

    Ruba Alghazoul1, Almohanad Makki1, Magd Abdel Wahab2,3,*

    CMC-Computers, Materials & Continua, Vol.61, No.2, pp. 555-568, 2019, DOI:10.32604/cmc.2019.06337

    Abstract Burnishing is a profitable process of surface finishing due to its ability to be automated, which makes burnishing method more desirable than other finishing methods. To obtain high surface finish, non-stop operation is required for CNC machine and we can attain that by choosing a suitable trajectory of the finishing tool. In other words, burnishing paths should be multidirectional rather than monotonic, in order to cover uniformly the surface. Indeed, the burnishing force is also a key parameter of the burnishing process because it determines the degree of plastic deformation, and that makes determining the optimum burnishing force an essential… More >

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