Zeyu Deng¹, Yuan Liang^1,*, Gengdong Cheng¹

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.4, pp. 1-1, 2024, DOI:10.32604/icces.2024.012504

Abstract Compared to single-material optimization, topology optimization of multi-material structures offers a larger design space. It also requires efficient material selection methods to provide guidance for designers. The predominant methods are based on interpolation schemes, which introduce order-dependence issues during the optimization process. This means the sequence in which materials are arranged can significantly impact the optimization outcomes and may lead to notable issues with material gradation. This paper identifies the mathematical essence of multi-material topology optimization as a nonlinear multi-valued integer programming problem. In this paper, we propose a novel stochastic discrete steepest descent multi-valued More >

Yifan Guo^1,3, Jikai Liu², Yongsheng Ma^3,*, Rafiq Ahmad^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-2, 2024, DOI:10.32604/icces.2024.011177

Abstract Multi-axis additive manufacturing (AM) is an advanced manufacturing method with advantages over traditional 3-axis additive manufacturing. A formidable challenge in AM is widely acknowledged in utilizing support materials, a process characterized by temporal and material resource consumption. Extensive research endeavors have been dedicated to mitigating or eliminating reliance on support materials, particularly emphasizing pioneering self-supporting design strategies. Empirical investigations reveal that when the overhang angle of a structure surpasses a predefined threshold (typically 45°), support structures may become dispensable for assisted printing. In traditional 3-axis AM systems, achieving support-free printing for structures exhibiting overhang angles… More >

Huilin Ren^1,2, David W. Rosen², Yi Xiong^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.010920

Abstract The advancement of continuous fiber-reinforced polymer additive manufacturing (CFRP-AM) enables the fabrication of structures with complex geometries and superior properties. However, current design methodologies consider toolpath design and structure optimization as separate stages, with toolpath design typically serving as a post-processing step after structure optimization. This sequential methodology limits the full exploitation of fiber reinforced polymer composites (FRPC) capabilities, particularly in achieving optimal structural integrity and manufacturability. In this paper, a manufacturing-oriented method is proposed for designing continuous FRPC structures, in which the structural layout and continuous fiber toolpaths are simultaneously optimized. The integrated design… More >

Qingrong Zeng, Xiaochen Liu, Xuefeng Zhu^*, Xiangkui Zhang, Ping Hu

CMES-Computer Modeling in Engineering & Sciences, Vol.141, No.3, pp. 2065-2085, 2024, DOI:10.32604/cmes.2024.052620 - 31 October 2024

Abstract Traditional topology optimization methods often suffer from the “dimension curse” problem, wherein the computation time increases exponentially with the degrees of freedom in the background grid. Overcoming this challenge, we introduce a real-time topology optimization approach leveraging Conditional Generative Adversarial Networks with Gradient Penalty (CGAN-GP). This innovative method allows for nearly instantaneous prediction of optimized structures. Given a specific boundary condition, the network can produce a unique optimized structure in a one-to-one manner. The process begins by establishing a dataset using simulation data generated through the Solid Isotropic Material with Penalization (SIMP) method. Subsequently, we More >

Jiayu Chen¹, Yingchun Bai^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.3, pp. 1-2, 2024, DOI:10.32604/icces.2024.011393

Abstract Mega-casting techniques are widely used to manufacture large piece of thin-walled structures for vehicle body in Automotive industries, especially with the rapid growing electric vehicle market. Topology optimization is effective design method to reach higher mechanical performance yet lightweight potential for casting structures [1-3]. Most of existing works is focused on geometric-type casting constraints such as drawn angle, partion line, undercut, and enclose holes. However, the challenges in mega-casting arise from the complexities in the casting process such as filling and solidification, and the corresponding defects have larger influences on the structural performances [4-6]. Partial… More >

Wei Ji¹, Yingchun Bai^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.3, pp. 1-2, 2024, DOI:10.32604/icces.2024.011338

Abstract The superior stiffness-to-weight and strength-to-weight mechanical advantages of shell-infill structures can be fully exploited through concurrent design of the entire topology and infill configuration. This inherent design freedom can be guaranteed by additive manufacturing, through which complicated geometry can be fabricated. The existing approaches are typically focused on topology optimization with porous infill [1-3], un-prescribed lattice configuration with uniform density [4-8], or prescribed single lattice configuration with non-uniform density [9-10]. Towards higher performance yet lightweight, this work proposes a concurrent topology optimization approach to directly generate shell-infill structures in which the inner infill consists of… More >

Ritian Ji¹, Zhiguo Qu^1,*, Hui Wang¹, Binbin Jiao², Yuxin Ye²

The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.012210

Abstract In this manuscript, a finite volume discrete topology optimization method based on the continuous adjoint method is proposed to simulate turbulent flow using the k-omega turbulence model for solving the topology optimization problem of conjugate heat transfer at high Reynolds number. The manuscript simulates the conjugate turbulent convective heat transfer problem at high Reynolds number with a set of Reynolds-Averaged Navier-Stokes (RANS) equations coupled with energy transport equations and control equations of the k-omega turbulence model, and implements the methodology by using the variable density method, interpolates the material values of thermal conductivity, heat capacity,… More >

Jianghong Yang¹, Yingjun Wang^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.011249

Abstract Multiscale structures can be more robust to partial damage than solid structures. Inspired by this, a novel fail-safe topology optimization method is proposed for multiscale structures. Computational cost is reduced by simplifying the partial damage of the truss-like microstructure and polynomial function is used to fit the effective elasticity tensor obtained via the homogenization method. Moreover, Heaviside projection is applied to speed up the convergence and yield a relatively clear configuration. Numerical examples are tested to demonstrate the advantages of the optimized multiscale structures. Numerical examples are tested to demonstrate that the optimized multiscale structures More >

Jinyu Gu¹, Yingjun Wang^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.010958

Abstract In engineering practice, most components are subjected to variable-amplitude cyclic loading, resulting in fatigue damage, which is one of the main forms of damage in engineering structures. Nonlinear damage rule is developed based on linear damage rule, which can predict the fatigue life of structures more accurately. Therefore, we present a topology optimization method considering nonlinear fatigue damage accumulation in the time domain. For the time domain, we adopted the rainflow counting method to evaluate the stress level generated by cyclic loading and the Basquin equation to describe the S-N curve. We applied Morrow's plastic… More >

Jin Zhou, Minjie Shao^*, Ye Tian, Qi Xia^*

CMES-Computer Modeling in Engineering & Sciences, Vol.141, No.2, pp. 1327-1345, 2024, DOI:10.32604/cmes.2024.054059 - 27 September 2024

Abstract By analyzing the results of compliance minimization of thermoelastic structures, we observed that microstructures play an important role in this optimization problem. Then, we propose to use a multiple variable cutting (M–VCUT) level set-based model of microstructures to solve the concurrent two–scale topology optimization of thermoelastic structures. A microstructure is obtained by combining multiple virtual microstructures that are derived respectively from multiple microstructure prototypes, thus giving more diversity of microstructure and more flexibility in design optimization. The effective mechanical properties of microstructures are computed in an off-line phase by using the homogenization method, and then More >