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  • Open Access

    PROCEEDINGS

    Micro-and Meso-Structures of Ti-6Al-4V Formed by SLM Process and Its Formation Mechanism

    Lixiang Dang1, Yanwen Zeng1, Wei Duan1,*, Yan Zhang1

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.012173

    Abstract In order to regulate the multi-scale structure of Ti-6Al-4V formed by the SLM (selective laser melting) process, this study uses the method of combining numerical simulations with experiments to investigate the effects of SLM process parameters on the phase composition, micro- and meso-structures, and their distribution of Ti-6Al-4V. The study shows that the SLM-formed Ti-6Al-4V is mainly composed of α/α' phases. Horizontally, the specimens at a 0° phase angle mainly show a striped pattern, while the specimens at 67° and 90° phase angles will show a tessellated pattern. Vertically, the specimens at 0°, 67°, and More >

  • Open Access

    ARTICLE

    Effect of Modulus Heterogeneity on the Equilibrium Shape and Stress Field of α Precipitate in Ti-6Al-4V

    Di Qiu1,3,4, Rongpei Shi2,*

    CMES-Computer Modeling in Engineering & Sciences, Vol.140, No.1, pp. 1017-1028, 2024, DOI:10.32604/cmes.2024.048797 - 16 April 2024

    Abstract For media with inclusions (e.g., precipitates, voids, reinforcements, and others), the difference in lattice parameter and the elastic modulus between the matrix and inclusions cause stress concentration at the interfaces. These stress fields depend on the inclusions’ size, shape, and distribution and will respond instantly to the evolving microstructure. This study develops a phase-field model concerning modulus heterogeneity. The effect of modulus heterogeneity on the growth process and equilibrium state of the α plate in Ti-6Al-4V during precipitation is evaluated. The α precipitate exhibits strong anisotropy in shape upon cooling due to the interplay of the… More >

  • Open Access

    PROCEEDINGS

    Prediction of Ductile Fracture for Ti-6Al-4V Alloy Fabricated by L-PBF Based on Unit Cell Calculations

    Baisen Gao1, Wei Huang1,*, Shengnan Wang1

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.27, No.4, pp. 1-2, 2023, DOI:10.32604/icces.2023.010553

    Abstract Additive manufacturing of metallic components can result in initial defects that significantly reduce their mechanical properties [1]. Therefore, there has been considerable interest in studying the fracture and damage behavior of such components through theoretical and experimental studies [2, 3]. Developing a reliable model for predicting the ductile fracture of additively manufactured components is currently of great importance. In this study, we conducted unit cell calculations with the calibration of experimental tests to investigate the ductile fracture of Ti-6Al-4V alloy fabricated through additive manufacturing. The stress triaxiality and Lode parameter were enforced constant for the… More >

  • Open Access

    ARTICLE

    Prediction of Melt Pool Dimension and Residual Stress Evolution with Thermodynamically-Consistent Phase Field and Consolidation Models during Re-Melting Process of SLM

    Kang-Hyun Lee1, Gun Jin Yun1,2,*

    CMC-Computers, Materials & Continua, Vol.66, No.1, pp. 87-112, 2021, DOI:10.32604/cmc.2020.012688 - 30 October 2020

    Abstract Re-melting process has been utilized to mitigate the residual stress level in the selective laser melting (SLM) process in recent years. However, the complex consolidation mechanism of powder and the different material behavior after the first laser melting hinder the direct implementation of the re-melting process. In this work, the effects of re-melting on the temperature and residual stress evolution in the SLM process are investigated using a thermo-mechanically coupled finite element model. The degree of consolidation is incorporated in the energy balance equation based on the thermodynamically-consistent phase-field approach. The drastic change of material… More >

  • Open Access

    ABSTRACT

    Role of Microstructure on Small Fatigue Crack Initiation and Propagation behavior of Rolled and Forged Ti-6Al-4V Alloy

    Hideaki NISHIKAWA*, Yoshiyuki FURUYA

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.22, No.2, pp. 126-126, 2019, DOI:10.32604/icces.2019.05354

    Abstract Fatigue life is determined by microscopic fatigue crack initiation and growth. Since fatigue crack is generally initiated on the slip plane of microstructure and propagated by slip deformation of the crack tip, fatigue life should depends on microstructure. To computationally simulate the effect of microstructure on fatigue property, it is necessary to understand microstructural small fatigue crack initiation and growth behavior. Although Ti-6Al-4V alloy has superior fatigue strength, fatigue strength of forged pancake, used for such as airplane engine, is normally lower than that of rolled alloy. It is possibly comes from microstructural difference, such… More >

  • Open Access

    ABSTRACT

    In Situ Microscopic Observation and Crystal Plasticity Simulation of Fatigue Crack Formation in Ti-6Al-4V Alloy

    Fabien Briffod*, Alexandre Bleuset, Takayuki Shiraiwa, Manabu Enoki

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.22, No.2, pp. 125-125, 2019, DOI:10.32604/icces.2019.05319

    Abstract The fatigue behavior of metallic materials is a multi-scale problem (from a time and length-scale perspective) intimately influenced by microstructural features that determine the early stages of crack propagation. Prediction of fatigue life is traditionally based on the evaluation of macroscopic mechanical fields at the structure level and on the application of empirical rules. However, these structure-oriented methods are material-specific and do not consider the material variability at lower scales. Hence, reliable prediction of fatigue performances and its variability requires on one side the characterization and quantification of early damage mechanisms and on the other… More >

  • Open Access

    ARTICLE

    Monte Carlo Simulation of Ti-6Al-4V Grain Growth during Fast Heat Treatment

    Amir Reza Ansari Dezfoli1, Weng-Sing Hwang1,2

    CMC-Computers, Materials & Continua, Vol.49-50, No.1, pp. 1-11, 2015, DOI:10.3970/cmc.2015.049.001

    Abstract Investigations of the microstructural evolution of Titanium (Ti) alloys during high temperature processes and heat treatment are attracting more attention due to wide variety of applications for such alloys. In most of these processes the Titanium alloys are subjected to fast heating or cooling rates. In this paper, Monte Carlo simulation is used to simulate the grain growth kinetics of Ti-6Al-4V alloy during fast heat treatment. Here, Monte Carlo simulation of grain growth is based on the Q-state Potts model. Our model is calibrated using the parabolic grain growth law, dn-d0n = kt, where the empirical More >

  • Open Access

    ARTICLE

    Fracture Behavior of Heat Affected Zone of Laser-welded Joint for Ti-6Al-4V titanium alloy: Experimental and Computational Study

    Zhao Xilong1, Zhang Jianxun1, Chen Hongyuan1,2, Song Xu1

    CMES-Computer Modeling in Engineering & Sciences, Vol.92, No.6, pp. 557-571, 2013, DOI:10.3970/cmes.2013.092.557

    Abstract In order to study failure perspective of Ti-6Al-4V titanium alloy welded joint, fracture behavior of the heat affected zone is researched. Microhardness, tensile test and microstructure are used to study the mechanical properties of the titanium alloy laser welded joint. The tensile and microhardness results show that heat affected zone near the base metal is the weakest in welded joints. This paper is based on the results from in-situ tension test to observe the process of crack expansion in heat affected zone. And then, in-situ test is simulated via the finite element method on ABAQUS More >

  • Open Access

    ABSTRACT

    Influence of Subjection to SBF on Ultra-high Cycle Fatigue Behaviors of Ti-6Al-4V

    LIU Yong-jie, TIAN Ren-hui, OUYANG Qiao-lin, WANG Qing-yuan

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.16, No.1, pp. 5-6, 2011, DOI:10.3970/icces.2011.016.005

    Abstract Ti-6Al-4V is widely used in biology engineering as well medical implant. Clinical investigations show that TC4 implant could have rupture of passivation film and visible corrosion. To predict service life of the Ti-6Al-4V implant, it is necessary to study its ultra-high cycle fatigue behaviors in physiological environment exceeding 107 cycles. In this paper, using the ultrasonic fatigue testing technique, the high cycle and ultra-high cycle fatigue properties of Ti-6Al-4V subjection to simulated body fluid (SBF) in body temperature were studied and compared with that of normal Ti-6Al-4V. The experimental results show that SBF subjection has slight… More >

  • Open Access

    ARTICLE

    A Numerical Study of the Fatigue Behaviour of Notched PVD-coated Ti-6Al-4V

    S. Baragetti1, F. Tordini2

    Structural Durability & Health Monitoring, Vol.3, No.3, pp. 165-176, 2007, DOI:10.3970/sdhm.2007.003.165

    Abstract The effect of a TiN PVD (Physical Vapor Deposition) coating on the fatigue behaviour of the titanium alloy Ti-6Al-4V was investigated. Fatigue tests were performed on coated and uncoated, both smooth and 120° V-notched, specimens in order to evaluate the influence of the coating on the substrate fatigue resistance. Numerical analyses were carried out in order to determine the stress distributions below the specimen surface and on the coating. Several coating elastic moduli were used in such calculations. The residual stress gradient induced by the coating process deposition and the substrate plasticization were also taken More >

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