ZiQi Zhao, MingYang Xu, ChaoYang Sun, PeiPei Li^*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.33, No.3, pp. 1-1, 2025, DOI:10.32604/icces.2025.012382

Abstract Hot isostatic pressing (HIP) is often utilized to obtain laser powder bed fused (LPBF) Ti-6Al-4V with good mechanical properties. To uncover the underlying mechanisms by which HIP improves the mechanical properties, several mechanisms are considered and examined against experimental data sets available in the literature. The results suggest that HIP improves mechanical properties by both reducing defect sizes below a critical threshold and altering the microstructure surrounding defects. Based on these findings, a pore healing model was developed, and optimized HIP processing parameter range (temperature, pressure, and soaking time) were proposed. Severe plastic deformation driven… More >

Lingyao Zhou, Ling Zhang, Qifan Zhao, Zhanhua Wang, Xili Lu, Guoxia Fei, Lirong He^*, Hesheng Xia^*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.33, No.1, pp. 1-1, 2025, DOI:10.32604/icces.2025.012861

Abstract Powder based high speed sintering (HSS) improves the printing efficiency compared to SLS printing. The shortened layer time for HSS requires quick melting and solidification of powders, which is a big challenge for traditional printing powders materials, especially the viscous elastomers. Herein, a dynamic cross-linked polyurethane containing Diels-Alder bonds (PUDA) was synthesized at kilo scale and used for HSS. The incorporation of dynamic DA bonds into PU enables the dissociation of the polymer chain under IR light heating, and will lead to fast relaxation, diffusion and dis/re-entanglement, addressing the problem of incomplete sintering and weak… More >

Yuxuan Wu, Sirish Namilae^*

CMES-Computer Modeling in Engineering & Sciences, Vol.142, No.2, pp. 2067-2090, 2025, DOI:10.32604/cmes.2024.059091 - 27 January 2025

Abstract Powder bed fusion (PBF) in metallic additive manufacturing offers the ability to produce intricate geometries, high-strength components, and reliable products. However, powder processing before energy-based binding significantly impacts the final product’s integrity. Processing maps guide efficient process design to minimize defects, but creating them through experimentation alone is challenging due to the wide range of parameters, necessitating a comprehensive computational parametric analysis. In this study, we used the discrete element method to parametrically analyze the powder processing design space in PBF of stainless steel 316L powders. Uniform lattice parameter sweeps are often used for parametric… More >

Zhancai Zhan¹, Penghang Ling¹, Wugui Jiang^1,*, Tao Chen¹, Qinghua Qin^2,3, Longhui Mao¹

The International Conference on Computational & Experimental Engineering and Sciences, Vol.32, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.011400

Abstract In the intricate and multi-physical process of Laser Powder Bed Fusion (LPBF), the microstructure significantly influences the performance of the resulting components, particularly evident in the manufacturing of thin-walled structures. In this paper, a prediction model of microstructure evolution coupled with 3D cellular automaton (CA) and finite element (FE) method for thin-walled components of GH4169 fabricated by LPBF is established. In this model, the multi-layer and multi-track temperature field within the interest region of thin-walled parts is simulated by the FE method. Subsequently, the temperature history is transferred to the CA model for predicting the… More >

Bosong Li¹, Jamie J. Kruzic^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.32, No.2, pp. 1-2, 2024, DOI:10.32604/icces.2024.011331

Abstract Additive manufacturing has made the fabrication of large-dimensioned bulk metallic glasses (BMGs) achievable; however, questions remain regarding how to control the processing parameters to obtain dense and fully amorphous BMGs with desirable mechanical properties. Here, laser powder bed fusion (LPBF) was used to produce dense and fully amorphous Zr_59.3Cu_28.8Nb_1.5Al_10.4 BMG samples from two different starting powders within a large processing window of laser powers and scanning speeds. X-ray diffraction (XRD) revealed that fully amorphous materials with high relative densities (>99%) were obtained when the LPBF energy density ranged from ~20 J/mm³ up to ~33 J/mm³ for coarse… More >

Lu Liu¹, Bo Li^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.32, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.012741

Abstract Powder-Bed Fusion (PBF) is a prominent metal additive manufacturing technology known for its adaptability and commercial viability. However, it is often hindered by defects such as voids, un-melted particles, microcracking, and columnar grains, which are generally more pronounced than those found in traditional manufacturing methods. Microcracking, in particular, poses a significant challenge, limiting the use of PBF materials in safety-critical applications across various industries. This study presents an advanced computational framework that effectively addresses the complex interactions of thermal, fluid dynamics, structural mechanics, crystallization, and fracture phenomena at meso and macroscopic levels. This framework has More >

Beng-Loon Aw^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.32, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.011990

Abstract This study introduces a novel method that combines Binder Jet Printing (BJP) and Selective Laser Melting (SLM) techniques to achieve unprecedented high-speed and high-resolution 3D printing of fine metal powders in Laser Powder Bed Fusion (LPBF). Our approach comfortably attains a resolution of 0.2 mm, enabling the selective deposition of fine powder (D50: 30 µm) made from multiple materials within a single print layer. We demonstrate the capability of this technique through the printing of a composite structure composed of copper alloy and 18Ni300 Maraging tool steel, showcasing its potential for fast-cooling tooling applications. The More >

Naoyuki Nomura^1,*, Mingqi Dong¹, Zhenxing Zhou¹, Weiwei Zhou¹

The International Conference on Computational & Experimental Engineering and Sciences, Vol.31, No.4, pp. 1-1, 2024, DOI:10.32604/icces.2024.012381

Abstract Laser powder bed fusion (L-PBF) exhibits many technological opportunities for producing high-performance metallic parts with tailored architectures. However, fabrication of suitable composite powders possessing good flowability, controllable particle size and distribution is a currently prerequisite and main challenge. In this work, two novel techniques, namely freeze-dry pulsated orifice ejection method (FD-POEM) [1] and ultrafine bubble (UFB)-assisted heteroagglomeration [2], have been developed to fabricate uniform composite powders. By taking MoSiBTiC alloy powders as an example, the working principle of FD-POEM process was firstly illustrated. The spherical FD-POEM particles were consisted of typical mesh structures induced by… More >

Kee-Ahn Lee^1,*, So-Yeon Park¹, Soo-Bin Kim¹, Young-Kyun Kim^1,2

The International Conference on Computational & Experimental Engineering and Sciences, Vol.31, No.4, pp. 1-1, 2024, DOI:10.32604/icces.2024.012196

Abstract NiCoCr medium-entropy alloys (MEAs) with controlled interstitial C contents were fabricated by using powder bed fusion-type additive manufacturing (AM) process. And the microstructure, mechanical properties, and high temperature oxidation resistance of in-situ carbide-reinforced NiCoCr Medium alloy were investigated. The initial microstructure shows that both AM-built interstitial C-doped MEAs had a heterogeneous grain structure and epitaxial growth grains along the building direction. The analysis of electron channeling contrast images showed a large amount of nano-sized precipitates (in-situ precipitates) distributed at the sub-structure boundaries formed by a dislocation network, and a large number of stacking faults were simultaneously observed inside the sub-structure. A… More >

Chenze Li¹, Manish Jain^1,2, Qian Liu¹, Zhuohan Cao¹, Michael Ferry³, Jamie J. Kruzic¹, Bernd Gludovatz¹, Xiaopeng Li^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.31, No.4, pp. 1-2, 2024, DOI:10.32604/icces.2024.011290

Abstract Laser powder bed fusion (LPBF) additive manufacturing (AM) technology has become a versatile tool for producing new microstructures in metal components, offering novel mechanical properties for different applications. In this work, enhanced ductility (~55% elongation) and tunable mechanical anisotropy (ratio of ductility along vertical to horizontal orientation from ~0.2 to ~1) were achieved for a CoCrNi medium entropy alloy (MEA) by multi-scale synergistic microstructure manipulation (i.e., melt pool boundary, grain morphology and crystallographic texture) through adjusting key LPBF processing parameters (e.g., laser power and scan speed). By increasing the volumetric energy density (VED) from 68.3… More >