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  • Open Access

    PROCEEDINGS

    Multi-Modality In-Situ Monitoring Big Data Mining for Enhanced Insight into the Laser Powder Bed Fusion Process, Structure, and Properties

    Xiayun Zhao1,*, Haolin Zhang1, Md Jahangir Alam1

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.31, No.2, pp. 1-2, 2024, DOI:10.32604/icces.2024.011479

    Abstract Laser powder bed fusion (LPBF) is one predominant additive manufacturing (AM) technology for producing metallic parts with sophisticated designs that can find numerous applications in critical industries such as aerospace. To achieve precise, resilient, and intelligent LPBF, a comprehensive understanding of the dynamic processes and material responses within the actual conditions of LPBF-based AM is essential. However, obtaining such insights is challenging due to the intricate interactions among the laser, powder, part layers, and gas flow, among other factors. Multimodal in-situ monitoring is desired to visualize diverse process signatures, allowing for the direct and thorough… More >

  • Open Access

    PROCEEDINGS

    In-Situ Monitoring of Interplay Between Melt Pool, Spatter and Vapor in Laser Powder Bed Fusion Additive Manufacturing

    Xin Lin1,2,3, Kunpeng Zhu1,2,3,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.012499

    Abstract This paper reveals the interplay mechanism between melt pool, spattering and vapors, aiming to further improve the forming quality through in-situ monitoring with a CMOS camera. A Residual Network based on Convolutional Block Attention Module and Focal loss function is proposed to extract multi-scale features of single tracks and learn about their behavior changes. A t-SNE clustering analysis is utilized to analysis a large amount of time sequence data on the melt pool by collecting the schlieren photographs. It is found that patterns of unstable melt pool changing corelate to the defects in single tracks, More >

  • Open Access

    PROCEEDINGS

    Recycling of Spent CuCrZr Powder by Laser Powder Bed Fusion: Microstructure Evolution and Properties

    Lizheng Zhang1,2, Jimin Chen1,2,*, Yong Zeng1,2,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.011127

    Abstract In laser powder bed fusion (LPBF), the unmelted powder recovered from the powder bed is degraded due to particle-laser interaction during continuous processing. The sensitivity of LPBF performance and molding quality to powder properties, waste powder is usually discarded after several molding cycles, which increases the cost of raw materials. At the same time, the low laser absorption rate and high thermal conductivity of copper and copper alloys inhibit the complete melting of copper powder prepared by LPBF. Therefore, it is challenging to fabricate copper alloy components with full high density and high conductivity through… More >

  • Open Access

    PROCEEDINGS

    Mechanical Properties of CP Ti Processed via a High-Precision Laser Powder Bed Fusion Process

    Hui Liu1, Xu Song1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.011362

    Abstract Because of its higher specific strength and better biocompatibility, commercially pure titanium (CP Ti) is widely used for product fabrication in the aerospace, medical, and other industries. Currently, different ways are adopted to strengthen CP Ti, such as solid-solution strengthening using oxygen or adding metal components to form alloys; however, the introduction of oxygen, other gases, or alloying elements reduces the corrosion resistance and biocompatibility. Herein, CP Ti with a low oxygen content was used to fabricate samples via a high-precision laser powder bed fusion process. Smaller laser beam diameter and thinner layer thickness lead More >

  • Open Access

    PROCEEDINGS

    Effects of Hold Time on Fatigue Crack Growth Behavior in PBF-EB Inconel 718

    Qiuyi Wang1, Rong Yang1, Bo Chen2, Rui Bao1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.011878

    Abstract Effects of hold time on the fatigue crack growth behavior in electron-beam powder-bed-fusion (PBF-EB) Inconel 718 alloy at 650 ∘C have been investigated in this study, with focuses on the anisotropic fatigue cracking resistance and fracture mechanism. The V-type specimen (which loading parallel to the columnar grain boundaries) gives better dwell-fatigue cracking resistance to the H-type specimen (which loading perpendicular to the columnar grain boundaries) due to its large deflections (nearly 90 °) on the crack path. These deflections are related to the change of crack growth mechanism. In both V-type and H-type specimens, when More >

  • Open Access

    ARTICLE

    Mesoscopic-Scale Numerical Investigation Including the Inuence of Process Parameters on LPBF Multi-Layer Multi-Path Formation

    Liu Cao*

    CMES-Computer Modeling in Engineering & Sciences, Vol.126, No.1, pp. 5-23, 2021, DOI:10.32604/cmes.2021.014693 - 22 December 2020

    Abstract As a typical laser additive manufacturing technology, laser powder bed fusion (LPBF) has achieved demonstration applications in aerospace, biomedical and other fields. However, how to select process parameters quickly and reasonably is still the main concern of LPBF production. In order to quantitatively analyze the inuence of different process parameters (laser power, scanning speed, hatch space and layer thickness) on the LPBF process, the multi-layer and multi-path forming process of LPBF was predicted based on the open-source discrete element method framework Yade and the open-source finite volume method framework OpenFOAM. Based on the design of… More >

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