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  • Open Access

    PROCEEDINGS

    Use of Hybrid-PINNs for Fast Predictions of Transport Structures in the Cz-Melt in Growth of Bulk Silicon Single Crystals

    Yasunori Okano1,*, Tsuyoshi Miyamoto1, Sadik Dost2

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.31, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.011685

    Abstract We have developed a machine learning model, called Hybrid-PINNs (Physics Informed Neural Networks), and applied for fast predictions of transport structures (flow and thermal fields) in the silicon (Si) melt during the Czochralski (Cz) bulk single crystal growth. Si bulk single crystals are mostly grown by the Cz method. For the growth of high-quality Si crystals with this method, it is essential to understand and control these transport structures in the melt. Since the direct observation of such transport fields in the melt during growth is usually impossible, numerical simulations provide a powerful tool for… More >

  • Open Access

    ARTICLE

    Three-Dimensional Numerical Investigation of Convective Thermal Instabilities in the Sapphire Melt for Czochralski Growth Process

    H. Azoui1, D. Bahloul1,*, N. Soltani2

    FDMP-Fluid Dynamics & Materials Processing, Vol.14, No.2, pp. 87-105, 2018, DOI:10.3970/fdmp.2018.01149

    Abstract In this work we have performed a three-dimensional numerical investigation in order to find the optimal conditions for growing efficiently high quality sapphire crystals with good thermal properties. We have studied thermal instabilities near the melt-crystal interface and the convective heat transfer under the Czochralski (Cz) process. We performed 3-D CFD simulation in cylindrical coordinates and used the Fast Fourier Transform method to analyze the temperature fluctuations. We present a detailed investigation on the effects of the crystal rotation speed and the temperature distribution on thermal instabilities of sapphire melt under forced convection. Where the More >

  • Open Access

    ARTICLE

    Control of the Convective Flow Instabilities in a Simulated Czochralski Growth System

    N. Soltani1, S. Rahal1

    FDMP-Fluid Dynamics & Materials Processing, Vol.13, No.1, pp. 1-17, 2017, DOI:10.3970/fdmp.2017.013.001

    Abstract A three-dimensional time-dependent numerical study of the flow instabilities in a simulated Czochralski system is conducted. The comparison with previously published experimental results is reported. The simulations were performed using a refined grid in order to investigate flow instabilities in the crucible. Simulations have been carried out for various crystal rotational speeds, by taking into account the effects of Rayleigh and Marangoni numbers. The temperature fluctuations near the crystal/liquid interface are analyzed. The method used for that purpose is the Fast Fourier Transform with the corresponding spectra. From numerical simulations, it has been observed that More >

  • Open Access

    ARTICLE

    Comparison and a Possible Source of Disagreement between Experimental and Numerical Results in a Czochralski Model

    V. Haslavsky, E. Miroshnichenko, E. Kit, A. Yu. Gelfgat

    FDMP-Fluid Dynamics & Materials Processing, Vol.9, No.3, pp. 209-234, 2013, DOI:10.3970/fdmp.2013.009.209

    Abstract Experimental and numerical observations of oscillatory instability of melt flow in a Czochralski model are compared, and a disagreement observed at small crystal dummy rotation rates is addressed. To exclude uncertainties connected with flow along the free surface, the latter is covered by a no-slip thermally insulating ring. Experiments reveal an appearance of oscillations at temperature differences smaller than the numerically predicted critical ones. At the same time, a steep increase of the oscillations amplitude is observed just beyond the computed threshold values. By increasing the dummy rotation gradually, we are able to qualitatively confirm More >

  • Open Access

    ARTICLE

    Flow Instability of Silicon Melt in Magnetic Fields

    Koichi Kakimoto, Lijun Liu

    FDMP-Fluid Dynamics & Materials Processing, Vol.2, No.3, pp. 167-174, 2006, DOI:10.3970/fdmp.2006.002.167

    Abstract This paper deals with the investigation of the flow instability of molten silicon in a magnetic field during crystal growth by means of the Czochralski method. The flow exhibits a three-dimensional structure due to a transverse non-axisymmetric pattern of the magnetic field. The melt-crystal interface is found to be nearly two-dimensional. The azimuthal non-uniformity of the temperature field is much weaker on the crystal and crucible sidewalls in the case of high rotation rates of crucible and crystal than in the case of non-rotating crucible and crystal. More >

  • Open Access

    ARTICLE

    Three-dimensional Numerical Simulation of Unsteady Marangoni Convection in the CZ Method using GSMAC-FEM

    Haruhiko Kohno, Takahiko Tanahashi1

    CMES-Computer Modeling in Engineering & Sciences, Vol.2, No.2, pp. 155-170, 2001, DOI:10.3970/cmes.2001.002.155

    Abstract Three-dimensional (3D) unsteady numerical simulations are carried out by means of the finite element method (FEM) with the generalized simplified marker and cell (GSMAC) method in silicon melt with a non-deformable free surface with Prandtl number Pr = 1.8534 × 10-2, Marangoni number Ma = 0.0 - 6.2067 × 102, Grashof number Gr = 7.1104 × 106, and the aspect ratio As = 1.0 in the Czochralski (CZ) method. The flow state becomes unstable earlier by increasing the absolute value of the thermal coefficient of surface tension in the range of σT =0.0 - 1.5 × 10-5N/mK. Although… More >

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