Guizhou Liu^1,2, Chunze Yan^1,2,*, Yusheng Shi^1,2

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.4, pp. 1-1, 2024, DOI:10.32604/icces.2024.013340

Abstract High-volume-fraction SiC/Al (HVF-SiC/Al) have a wide range of applications in aerospace, optics, automotive and electronic packaging. However, because the hardness, brittleness and wear resistance increase with the increase in the volume fraction, it is difficult for traditional methods such as machining, to process HVF-SiC/Al composites to complex components. Therefore, in this paper, a novel method of the hybrid additive manufacturing is proposed to fabricate HVF-SiC/Al parts with complex structures. The effect of polymer infiltration and pyrolysis (PIP) on microstructure and properties of HVF-SiC/Al composites is investigated. The results show that the mechanical properties of the… More >

Bo Liu^1,2,*, Jia Xie², Gonghua Chen², Yugang Gong², Hongliang Yao¹, Tiegang Li¹

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.4, pp. 1-1, 2024, DOI:10.32604/icces.2024.012904

Abstract Biodegradable metal implants that meet clinical applications require good mechanical properties and an appropriate biodegradation rate. Additively manufactured (AM) biodegradable zinc (Zn) alloys constitute an essential branch of orthopedic implants because of their moderate degradation and bone-mimicking mechanical properties. This paper investigated the microstructural evolution and corrosion mechanisms of zinc-copper (Zn-Cu) alloys prepared by the laser-powder-bed-fusion (L-PBF) additive manufacturing method. Alloying with Cu significantly increases the ultimate tensile strength (UTS) of unalloyed Zn, but the UTS and ductility of unalloyed Zn and Zn-2Cu decrease with increasing laser energy density. Unalloyed Zn has a dendritic microstructure,… More >

Xinmeng Zha¹, Huilin Ren^1,*, Yi Xiong^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.3, pp. 1-1, 2024, DOI:10.32604/icces.2024.011371

Abstract Additive manufacturing of continuous fiber composites is an emerging field that enables the tunable mechanical performance of composite structure by flexibly controlling the spatial layout of continuous fibers. Transverse isotropic strengthening is advantageous property of continuous fiber, which is favorable to align with the principal stress orientation. However, the accuracy and efficiency of traditional methods for calculating principal stress field are unguaranteed due to the inherent complexity and variability of geometries, material properties, and operational conditions in additive manufacturing. Therefore, a machine learning-assisted path planning method is proposed to robustly and efficiently generate the continuous… More >

Xin Lin^1,2,3, Kunpeng Zhu^1,2,3,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.012499

Abstract This paper reveals the interplay mechanism between melt pool, spattering and vapors, aiming to further improve the forming quality through in-situ monitoring with a CMOS camera. A Residual Network based on Convolutional Block Attention Module and Focal loss function is proposed to extract multi-scale features of single tracks and learn about their behavior changes. A t-SNE clustering analysis is utilized to analysis a large amount of time sequence data on the melt pool by collecting the schlieren photographs. It is found that patterns of unstable melt pool changing corelate to the defects in single tracks, More >

Yunfei Li¹, Dongjiang Wu¹, Fangyong Niu^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.012365

Abstract The plastic deformation assisted method plays a positive role in regulating the microstructure and mechanical properties of metal components in additive manufacturing. In this work, the effect of hammer forging force on the microstructure and mechanical properties of 316L stainless steel additive components were investigated by using synchronous-hammer-forging-assisted laser directed energy deposition method. The results show that when the hammer forging force is greater than 40 N, the grain refinement effect is obvious, the grain size decreases by more than 60 %, and the maximum strength of the polar diagram decreases by more than 75 More >

Ruiqi Pan¹, Wei Xiong², Liang Hao^1,*, Yan Li^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-1, 2024, DOI:10.32604/icces.2024.011651

Abstract As metal additive manufacturing (MAM) becomes more widely used in engineering, an increasing number of novel lattice structures are being developed. However, most recently developed lattice structures do not match the requirement of MAM efficiently. Based on the Design for Additive Manufacturing (DfAM), comparing the mainstream implicit and explicit modelling methods, it is proposed to introduce a Subdivisional (Sub-D) modelling method to model lattice structures with better modelling versatility, 3D printability, and mechanical properties. To this end, a novel negative Poisson's ratio (NPR) structure is developed as an example to demonstrate the efficient and wide… More >

Yifan Guo^1,3, Jikai Liu², Yongsheng Ma^3,*, Rafiq Ahmad^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.2, pp. 1-2, 2024, DOI:10.32604/icces.2024.011177

Abstract Multi-axis additive manufacturing (AM) is an advanced manufacturing method with advantages over traditional 3-axis additive manufacturing. A formidable challenge in AM is widely acknowledged in utilizing support materials, a process characterized by temporal and material resource consumption. Extensive research endeavors have been dedicated to mitigating or eliminating reliance on support materials, particularly emphasizing pioneering self-supporting design strategies. Empirical investigations reveal that when the overhang angle of a structure surpasses a predefined threshold (typically 45°), support structures may become dispensable for assisted printing. In traditional 3-axis AM systems, achieving support-free printing for structures exhibiting overhang angles… More >

Lizheng Zhang^1,2, Jimin Chen^1,2,*, Yong Zeng^1,2,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.011127

Abstract In laser powder bed fusion (LPBF), the unmelted powder recovered from the powder bed is degraded due to particle-laser interaction during continuous processing. The sensitivity of LPBF performance and molding quality to powder properties, waste powder is usually discarded after several molding cycles, which increases the cost of raw materials. At the same time, the low laser absorption rate and high thermal conductivity of copper and copper alloys inhibit the complete melting of copper powder prepared by LPBF. Therefore, it is challenging to fabricate copper alloy components with full high density and high conductivity through… More >

Huilin Ren^1,2, David W. Rosen², Yi Xiong^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.010920

Abstract The advancement of continuous fiber-reinforced polymer additive manufacturing (CFRP-AM) enables the fabrication of structures with complex geometries and superior properties. However, current design methodologies consider toolpath design and structure optimization as separate stages, with toolpath design typically serving as a post-processing step after structure optimization. This sequential methodology limits the full exploitation of fiber reinforced polymer composites (FRPC) capabilities, particularly in achieving optimal structural integrity and manufacturability. In this paper, a manufacturing-oriented method is proposed for designing continuous FRPC structures, in which the structural layout and continuous fiber toolpaths are simultaneously optimized. The integrated design… More >

Lichao Zhang¹, Zhao Zhang^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.29, No.3, pp. 1-1, 2024, DOI:10.32604/icces.2024.012849

Abstract Powder flow can affect the temperature variations in directed energy deposition (DED). However, the direct coupling mechanism remains unknown. To solve this problem, the heat and mass transfer in additive manufacturing was simulated using dynamic coupling. The interactions between the multiphase flow and heat transfer were established. A comparison with experiment shows that the accuracy of the predictions of the numerical simulation regarding powder size distributions and temperature increases is higher than 95%. The average temperature increase of the metal powders with different weight functions was highly consistent in the simulation process. As the powder More >