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Optimization of Phosphate Adsorption Using Activated Carbon Derived from Pangium edule Shell

by Rachmannu Ilham1, Fataty Kurnia Rahmah1, Nurul Faradilah Said2, Mohamad Buang Budiono2, Suprapto Suprapto1,*

1 Chemistry Department, Faculty of Science and Analytical Data, Institut Teknologi Sepuluh Nopember Surabaya, Surabaya, 60111, Indonesia
2 Laboratory of Energy and Environment, Institut Teknologi Sepuluh Nopember Surabaya, Surabaya, 60111, Indonesia

* Corresponding Author: Suprapto Suprapto. Email: email

Journal of Renewable Materials 2024, 12(11), 1895-1909. https://doi.org/10.32604/jrm.2024.055602

Abstract

This study investigated the efficiency of activated carbon from Pangium edule shells for removing phosphate from aqueous solution. The adsorption capacity of the synthesized activated carbon was determined to be 19.8392 mg g−1. Various isotherm models were used to analyze the adsorption process, Henry, Freundlich, SIP, and Halsey isotherm fitting showed r2 values close to 1.0. These isotherms indicated a combination of physisorption and chemisorption mechanisms, with heterogeneity and multilayer formation playing important roles. A pseudo-second-order model described the adsorption kinetics well, suggesting chemisorption as the dominant mechanism with an r2 value of 1.0 and a rate constant k2 of 1.2550 min−1. The optimization was carried out using central composite design (CCD) using 3 factors (contact time (minutes), adsorbent dosage (mg), and initial phosphate concentration (ppm)) with 3 levels. The CCD output was analyzed using response surface methodology (RSM) to obtain the optimum level of each factor. A contact time of one to two hours and an adsorbent dosage of more than 80 mg was recommended. Optimal removal was achieved at initial phosphate concentrations between 800 and 1150 ppm. Morphological analysis using scanning electron microscope (SEM) showed a highly irregular surface structure of activated carbon, while X-ray Diffraction (XRD) patterns indicated the presence of amorphous carbon. Fourier Transform Infrared (FTIR) analysis identified functional groups contributing to the adsorption process and Energy Dispersive X-ray Spectroscopy (EDX) analysis confirmed the presence of phosphate on the carbon surface after adsorption. In conclusion, activated carbon from P. edule shells has significant potential in phosphate removal, with a combination of high adsorption capacity, effective adsorption mechanism, and favorable kinetics, making it a promising material for water treatment.

Keywords


1  Introduction

Phosphate is an important plant nutrient that plays a crucial role in plant growth and aquatic ecosystems. The extensive use of phosphates in agricultural fertilizers has significantly increased crop productivity. However, excess phosphate dissolved into water bodies through agricultural wastewater can cause serious environmental problems such as eutrophication, which is characterized by excessive algal growth and deterioration of water quality [1]. The problem of phosphate pollution is of global concern due to its harmful effects on aquatic ecosystems and water quality. Eutrophication can lead to hypoxia or oxygen deficiency in water bodies, resulting in mass mortality of aquatic organisms. Therefore, effective methods are needed to reduce phosphate concentration in water bodies to maintain ecosystem balance and environmental health [2,3].

A widely used method to remove phosphate from water is adsorption. This method is considered effective due to its ability to bind phosphate to the surface of the adsorbent, thus enabling efficient separation from water. Adsorption is also flexible and can be used in a wide variety of operating conditions [4]. Recent studies on phosphate adsorption have investigated various materials, including starch-stabilized ferromanganese binary oxide [5], N-Mg doped biochars, La-MOFs, nitrogen-doped activated carbon composites, La and Zr dual-metal modified materials, humic acid coated ferrihydrite, and ZnAlLa ternary layered double hydroxides. Additionally, La2(CO3)3-loaded resin for semi-fluidized columns and magnetic field-assisted adsorption on biochar with amorphous Zr-Ce (carbonate) oxide composites have shown promising results for practical applications [68]. Advanced materials such as lanthanum hydroxide and lanthanum-modified zeolite have demonstrated stable phosphate adsorption properties in complex water environments [6]. Magnetic biochar with Mg/La modification revealed high effectiveness for phosphate adsorption [9,10]. Other materials explored include hierarchical ZnO/ZnFe2O4 yolk-shell adsorbents, oxalate-modified nano zero-valent iron, and cellulose fiber impregnated by La/UiO66-NH2 [1113].

However, the cost of and preparation of the above materials can be expensive and complicated, limiting its widespread use. To overcome these limitations, several studies have focused on producing activated carbon from low-cost renewable materials and addressing environmental issues by reducing waste production [14,15]. Activated carbon is one of the most commonly used adsorbents due to its large surface area, high porosity, and good adsorption capacity. Processes. Carbonization and activation processes can produce activated carbon from various organic raw materials [1618]. Activated carbon has been proven effective in removing various pollutants from water, including heavy metals and organic compounds. Much research has been done to develop activated carbon from organic waste to promote sustainability and reduce waste. Using waste as a raw material source reduces the amount of waste to be processed and provides a cheaper and more environmentally friendly alternative raw material for activated carbon production [1922]. Football Fruit (Pangium edule) is known as kluwek in Java, Indonesia. P. edule shells, which are wastes of P. edule seeds, are potential raw materials for the production of activated carbon. P. edule shells have a carbon-rich chemical composition and are available in large quantities as a byproduct of the food industry. Research on the use of P. edule shells for activated carbon is still limited, so this study can significantly contribute to this field. Previous research has shown that various types of organic wastes, such as coconut shells and rice husks, can be processed into activated carbon that effectively adsorbs phosphate. The results of this research demonstrate the great potential of organic wastes as a source of activated carbon raw materials, but not many have specifically addressed P. edule shells [23,24].

This study introduces a significant innovation by using NaOH-derived activated carbon extracted from football fruit, an underutilized biomass. This approach not only improves the sustainability of carbon utilization but also offers unique properties that can enhance adsorption efficiency. The use of activated carbon derived from football fruit represents an innovative application of agricultural waste and offers potential advantages over traditional materials. Furthermore, the application of response surface methodology (RSM) with Box-Behnken design (BBD) to optimize the adsorption conditions of phosphate ions allows for a systematic and comprehensive analysis of multiple variables, leading to the determination of optimal conditions and interaction between variables for maximum adsorption efficiency. This combination of a novel carbon source and advanced optimization techniques provides new insights into effective phosphate removal and contributes to the development of more sustainable water treatment technologies [25,26]. This research aims to develop and evaluate the effectiveness of activated carbon made from P. edule shells in adsorbing phosphate from water. In particular, this research will characterize the activated carbon produced, test the phosphate adsorption capacity, and determine optimal operating conditions. The results of this research are expected to provide environmentally friendly and economical solutions for water treatment and more effective use of P. edule waste.

2  Experimental Section

2.1 Research Design

This research uses the Response Surface Methodology (RSM) method with a Box-Behnken design to optimize the phosphate adsorption parameters using P. edule activated carbon. The input factors used in this study were time (minutes), activated carbon dose (mg), and initial phosphate concentration (ppm). The materials used in this research include activated carbon from P. edule shells, phosphate solutions with initial concentrations of 200, 400, and 600 ppm, molybdate-vanadate reagent for phosphate measurement, and Aqua demineralization. The instruments used in this research include a UV-Vis spectrophotometer, magnetic stirrer, volume pipette, 100 ml beaker, timer, and analytical balance [27].

2.2 Activated Carbon Preparation

P. edule seed shells were washed and air-dried. The dried seed shells were ground and sieved with a particle size of 100–60 mesh. The P. edule seed shell powder was oven-dried until constant weight. P. edule seed shells of 100 g were mixed with NaOH solution (with a weight ratio of 1:1) by stirring continuously and left to soak for 3 h. The excess liquid was poured off and the mixture was dried again in an oven at a temperature of 100°C. The mixture was carbonated at 700°C in a nitrogen atmosphere for 2 h. The activated carbon obtained was cooled and then washed with distilled water until the pH was neutral. Finally, the washed activated carbon was dried at a temperature of about 100°C until its weight was constant [16,28,29].

2.3 Preparation of Phosphate Solution

Phosphate solutions with 200, 400, and 600 ppm initial concentrations were prepared by dissolving sodium dihydrogen phosphate (NaH2PO4) in distilled water. The solution volume used for each experiment was 100 mL.

2.4 Adsorption Procedure

The Box-Behnken design is used to determine the combination of input factors tested. The three factors tested were time (60, 90, 120 min), activated carbon dose (10, 25, 50 mg), and initial phosphate concentration (200, 400, 600 ppm). A 100 ml of the prepared phosphate solution with the initial concentration, an amount of activated carbon equal to the specified dose is added. The mixture was stirred with a magnetic stirrer at a constant speed. The contact time was determined according to the experimental setup (60, 90, 120 min). After reaching the contact time, the solution is filtered to separate the activated carbon from the solution.

The phosphate concentration in the solution after the adsorption process was measured using the vanadate-molybdate method with a UV-Vis spectrophotometer. Vanadate reagent was prepared by dissolving 1.25 grams of ammonium metavanadate (NH4VO3) in 300 ml of hot water. After dissolving, allow the solution to cool and add 330 mL of 65% nitric acid (HNO3). This solution is then diluted with water to reach a volume of 500 mL. The molybdate reagent was prepared by dissolving 25 grams of ammonium molybdate ((NH4)6Mo7O24·4H2O) in 300 mL of water. Add 330 mL of 65% nitric acid (HNO3) and dilute until a volume of 500 mL is reached. The working reagent was prepared by mixing 1 volume of vanadate solution with 1 volume of molybdate solution. This mixture should be used within 24 h [27,30].

The data obtained were analyzed using the Response Surface Methodology (RSM) to determine the effect of each factor and the interactions between factors on the phosphate adsorption efficiency. The analyses were performed using statistical software that supports Box-Behnken designs. This analysis aims to find optimal operating conditions that maximize the phosphate adsorption capacity. From the results of the RSM analysis, a mathematical model is derived that describes the relationship between input and response factors (phosphate adsorption capacity). Using this model, the optimal conditions for the factors under study are determined. Validation is carried out by conducting experiments under optimal conditions resulting from the model [31,32].

3  Results and Discussion

3.1 Characterization

3.1.1 BET (Brunauer-Emmett-Teller) Analysis

The N2 adsorption/desorption isotherms of activated carbon (AC) from P. edule shells are shown in Fig. 1. The isotherms show the characteristics of Type I and Type IV according to the IUPAC classification, indicating the presence of microporous and mesoporous structures. Type I isotherms are usually associated with microporous materials with relatively small outer areas, while the slight increase in N2 adsorption at relatively higher pressures suggests the presence of some mesopores inside the AC. The average pore radius of 0.9961 nm and the surface area of 534.952 m2/g were determined from the BET isotherm analysis. The BJH pore size distribution adsorption results show that the adsorbent surface area was 0.853145 m2/g with a pore volume of 0.000717166 cc/g, and pore radius, Dv (r), of 1.61665 nm, Table 1. The hysteresis loops observed in the desorption isotherms indicate the presence of gap-shaped micropores and mesopores inside the structure. The P. edule shells were carbonized and activated at 700°C [33,34].

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Figure 1: The P. edule activated carbon BET isotherm analysis

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3.1.2 FTIR

FTIR analysis was performed to identify functional groups present in P. edule carbon. Fig. 2 shows the FTIR spectrum of activated carbon obtained from P. edule shell. The peak width of about 3422 cm−1 is due to the vibration of O–H group, indicating the presence of water molecules. The small shoulder at 2924 cm−1 is related to the aliphatic C–H stretching vibration of CH, CH2, and CH3 groups. The peak at 2345 cm−1 is due to the presence of C≡C group, while the peak at 2085 cm−1 is due to the C≡N stretching vibration. The peak at 1622 cm−1 is related to the C=O stretching vibration of carboxylic acid. The band at 1444 cm−1 is assigned to the asymmetric and symmetric C–H bending vibrations. In addition, a weak band between 900 and 1300 cm−1 may indicate the presence of C–O groups in the sample. These variations in functional groups cause activated carbon to have different affinities for different types of molecules, which determines the adsorption properties to target specific pollutants or compounds in specific applications [28,35].

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Figure 2: FTIR spectra of P. edule activated carbon

3.1.3 SEM-EDX and XRD Analysis

The morphological structure of activated carbon from P. edule shell was analyzed by SEM. The SEM image (Fig. 3) shows that the outer surface of activated carbon is very irregular and has various shapes and sizes. This irregularity is most likely due to the release of volatile substances during the carbonization process. In addition, EDX analysis after phosphate adsorption confirmed the presence of phosphate on the surface of P. edule carbon, as shown in Fig. 4. The XRD pattern of P. edule carbon (Fig. 5) indicates the presence of amorphous carbon.

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Figure 3: The P. edule carbon observed at (a) 500, (b) 1000, and (c) 10,000 magnifications

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Figure 4: The EDX analysis of P. edule carbon after adsorption

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Figure 5: The P. edule carbon XRD diffractogram

The X-ray diffractogram of the obtained activated carbon material, Fig. 5, confirmed that the material is composed of three main clusters of atomic planes. The first cluster has a 2θ range of about 5°–15° with a maximum intensity of about 200 a.u. at the second cluster shows a 2θ range of about 20°–25° with a maximum intensity of about 1000 a.u. and the third cluster has a 2θ range of about 35°–50° with a maximum intensity of about 500 a.u. The intensity of these peaks indicates the relative abundance of the atomic clusters, with higher intensity indicating a larger number of atoms. According to Bragg’s law, each 2θ value represents the distance between parallel atomic planes (d_hkl) in the hkl-Miller index family. The first cluster (2θ: 5°–15°) has a plane distance of 17.65 to 5.90 Å. The second cluster (2θ: 20°–25°) has an interplanar distance of 4.44 to 3.57 Å. The third cluster (2θ: 35°–50°) has an interplanar distance of 2.56 to 1.82 Å. The results indicate that the nanostructure of processed activated carbon molecules has different interplane distances of parallel atoms, ranging from 17.65 to 1.82 Å. The densest atomic population is in the 2θ region at 20°–25°, followed by the 35°–50° region. The large d-spacing in the first cluster indicates a large amount of amorphous carbon, which is common in activated carbon due to its porous nature and the presence of various functional groups [35].

3.2 Optimization of Phosphate Adsorption

In this study, the optimal conditions for phosphate adsorption were determined by examining several independent factors, including contact time (min), adsorbent dosage (mg), and initial phosphate concentration (ppm). This was achieved using the Box-Behnken design (BBD) and analyzed using Response Surface Methodology (RSM). The experimental and predicted values for phosphate removal are shown in Fig. 6a. The regression equation for phosphate removal is given in Eq. (1), and the values of the polynomial regression coefficients are shown in Fig. 6b.

Z= 96.2964+ 0.0343 x00.0018 x1+0.0042 x20.0002 x020.00005 x0x1+0.000001 x0x2+0.00015 x120.000004 x1x20.000002 x22 (1)

where Z is the removal of phosphate (%), x0 is contact time (minute), x1 is adsorbent dosage (mg), and x2 is phosphate initial concentration (ppm).

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Figure 6: The regression of experimental and predicted phosphate adsorption (a) and the polynomial regression coefficients of phosphate adsorption (b)

The RSM plot (Fig. 7ac) shows that contact time significantly affects the removal efficiency, with longer contact time leading to increased phosphate adsorption. The diagram recommends a contact time between one and two hours and an adsorbent dosage of more than 80 mg to achieve optimal adsorption. Considering the interaction between contact time, adsorbent dosage, and initial phosphate concentration, optimal removal was achieved at initial phosphate concentrations between 800 and 1150 ppm.

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Figure 7: The RSM plot of phosphate adsorption as a function of (a) contact time and adsorbent dosage, (b) contact time and phosphate initial concentration, and (c) adsorbent dosage and phosphate initial concentration

Based on the polynomial regression model, a phosphate removal efficiency of 99.94% can be achieved with an adsorption time of 86 min, using 50 mg of adsorbent and an initial phosphate concentration of 100 ppm (Fig. 8) [36].

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Figure 8: The optimum phosphate adsorption as a function of (a) contact time, (b) adsorbent dosage, and (c) phosphate initial concentration

3.3 Adsorption Isotherm

Phosphate adsorption on P. edule activated carbon follows the Henry, Freundlich, SIP, and Halsey isotherms. This is supported by the r2 values of the four isotherms which are close to 1.0 as shown in Fig. 9 and summarized in Fig. 10. At low concentrations, phosphate adsorption follows the Henry isotherm, showing a proportional and direct relationship. This indicates that adsorption is driven by weak forces (physisorption) on a uniform surface [4].

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Figure 9: Fitting the adsorption experimental data into (a) Henry, (b) Freundlich, (c) SIP, and (d) Halsey isotherms

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Figure 10: The r2 score of each adsorption isotherm

The Freundlich isotherm shows that the surface of activated carbon is heterogeneous and different parts have different affinities for phosphate. This causes different adsorption strengths and means that many phosphate layers can form on the carbon surface.

The SIP isotherm combines features of the Freundlich and Langmuir isotherms. This shows that adsorption at low concentrations resembles the Freundlich isotherm, while at high concentrations it reaches a saturation point. This means that there is a maximum limit to the amount of phosphate that can be adsorbed by coal, this reflects the heterogeneity and limited adsorption capacity.

The Halsey isotherm supports the idea that phosphate can form multiple layers on activated carbon, further confirming the heterogeneity of the surface. Overall, phosphate adsorption on activated carbon involves several mechanisms. At low concentrations, weak and uniform physisorption occurs. As the concentration increases, surface heterogeneity becomes apparent, allowing multiple layers to form and saturation point to be reached. Understanding these mechanisms will help optimize the phosphate removal process with P. edule activated carbon [33].

Activated carbon obtained from P. edule shells has a good phosphate adsorption capacity of 19.8392 mg g−1. This value indicates that the synthesized activated carbon can be effectively used to remove phosphate from aqueous solutions and other possible water pollutants. The well-developed porous structure, microporosity, and surface chemistry of activated carbon are important factors affecting the adsorption of phosphate on adsorbents [37].

3.4 Adsorption Kinetics

Adsorption kinetics is very important to understand the rate and mechanism of adsorption and has direct implications for the efficiency and application of an adsorbent. In this study, the adsorption kinetics are well described by a pseudo-second-order model. The pseudo-second-order equation is represented by Eq. (2).

tqt=1k2qe2+tqe (2)

where qe is the amount of the phosphate adsorbed at equilibrium (mg/g), qt is the amount of phosphate adsorbed at t time (mg/g), k2 is the pseudo-second-order rate constant (minute−1), and t is time (minutes). The pseudo-second-order kinetics model showed a high r2 value of 1.00 with a k2 value of 1.255005, as illustrated in Fig. 11. This model indicates that chemisorption is involved in the adsorption process, suggesting that the adsorption mechanism is based on the chemical bonding between the phosphate ions and the active sites on the activated carbon [7,38].

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Figure 11: Pseudo-second-order kinetics fitting

4  Conclusion

This study demonstrated that activated carbon from P. edule shells effectively removes phosphate from an aqueous solution. The adsorption process was thoroughly analyzed using various isotherms and kinetic models. The activated carbon showed a significant phosphate adsorption capacity of 19.8392 mg g−1, indicating its potential to remove phosphate and other water pollutants. Phosphate adsorption followed Henry, Freundlich, SIP, and Halsey isotherms with high r2 values approaching 1.0. This suggests the presence of multiple adsorption mechanisms. At low concentrations, adsorption is driven by weak physisorption on a uniform surface. The heterogeneous surface of activated carbon allows different adsorption strengths and the formation of multiple phosphate layers. The SIP isotherm combines the features of Freundlich and Langmuir isotherms and shows a transition from Freundlich behavior at low concentrations to saturation at high concentrations. The Halsey isotherm supports the formation of multiple layers on heterogeneous surfaces. The adsorption kinetics can be well described by a pseudo-second-order model with an r2 value of 1.00 and a rate constant k2 of 1.255005. This indicates that the adsorption process is driven by chemisorption, where chemical bonds occur between phosphate ions and active sites on activated carbon. The optimal conditions for phosphate adsorption were determined using Response Surface Methodology (RSM) and Box-Behnken Design (BBD). This study recommends a contact time of between one and two hours and an adsorbent dosage of more than 80 mg. Optimal removal was achieved at initial phosphate concentrations between 800 and 1150 ppm. SEM images show a highly irregular surface structure, possibly due to the release of volatiles during carbonization. XRD patterns indicate the presence of amorphous carbon, and EDX analysis confirms the presence of phosphate on the carbon surface after adsorption. FTIR analysis identifies various functional groups that contribute to adsorption.

Overall, this study concludes that activated carbon from P. edule shells is a promising adsorbent for phosphate removal because it combines high capacity, effective adsorption mechanism, and favorable kinetics. Understanding these factors helps optimize the adsorption process and enhances the practical application of this material in water treatment [12].

Future research on activated carbon from P. edule shells can focus on long-term performance testing to evaluate stability and durability over time, and effective regeneration methods should be explored to restore adsorption capacity after phosphate saturation. In addition, extending the study to remove other pollutants such as heavy metals and pharmaceuticals will broaden its application. In order to understand the interaction of phosphate with coal functional groups, in-depth mechanistic studies using techniques such as XPS or HRTEM are needed. Scaling up production and conducting pilot-scale testing will help evaluate performance in practice, while research on functionalization or modification can further improve its adsorption capacity and selectivity.

Acknowledgement: The authors gratefully acknowledge the financial support provided by DRPM, Institut Teknologi Sepuluh Nopember, Surabaya, Indonesia.

Funding Statement: This study was funded by DRPM, Institut Teknologi Sepuluh Nopember, under Research Grant No. 1284/PKS/ITS/2024, dated 29 February 2024.

Author Contributions: Study conception and design: Rachmannu Ilham. Data collection: Fatati Kurnia, Nurul Faradilah Said, Mohamad Buang Budiono. Analysis and interpretation of results: Rachmannu Ilham, Fatati Kurnia, Suprapto Suprapto. Draft manuscript preparation: Rachmannu Ilham, Suprapto Suprapto. Writing—review, and editing: Rachmannu Ilham, Suprapto Suprapto. Supervision: Suprapto Suprapto. All authors reviewed the results and approved the final version of the manuscript.

Availability of Data and Materials: Data will be made available on request.

Ethics Approval: Ethics approval is not applicable for this research as it does not involve human participants, their tissue, or their data.

Conflicts of Interest: The authors declare no conflicts of interest to report regarding the present study.

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Cite This Article

APA Style
Ilham, R., Rahmah, F.K., Said, N.F., Budiono, M.B., Suprapto, S. (2024). Optimization of phosphate adsorption using activated carbon derived from pangium edule shell. Journal of Renewable Materials, 12(11), 1895-1909. https://doi.org/10.32604/jrm.2024.055602
Vancouver Style
Ilham R, Rahmah FK, Said NF, Budiono MB, Suprapto S. Optimization of phosphate adsorption using activated carbon derived from pangium edule shell. J Renew Mater. 2024;12(11):1895-1909 https://doi.org/10.32604/jrm.2024.055602
IEEE Style
R. Ilham, F. K. Rahmah, N. F. Said, M. B. Budiono, and S. Suprapto, “Optimization of Phosphate Adsorption Using Activated Carbon Derived from Pangium edule Shell,” J. Renew. Mater., vol. 12, no. 11, pp. 1895-1909, 2024. https://doi.org/10.32604/jrm.2024.055602


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