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Poly-3,4-ethylenedioxythiophene/Polystyrene Sulfonate/Dimethyl Sulfoxide-Based Conductive Fabrics for Wearable Electronics: Elucidating the Electrical Conductivity and Durability Properties through Controlled Doping and Washing Tests

Muhammad Faiz Aizamddin1,2,*, Nazreen Che Roslan2, Ayu Natasha Ayub2, Awis Sukarni Mohmad Sabere3, Zarif Mohamed Sofian4, Yee Hui Robin Chang5, Mohd Ifwat Mohd Ghazali6,7, Kishor Kumar Sadasivuni8, Mohamad Arif Kasri9, Muhamad Saipul Fakir10, Mohd Muzamir Mahat2,*
1 Group Research and Technology, PETRONAS Research Sdn. Bhd., Kawasan Institusi Bangi, Kajang, 43000, Malaysia
2 Faculty of Applied Sciences, Universiti Teknologi MARA, Shah Alam, 40450, Malaysia
3 Kulliyyah of Pharmacy, International Islamic University Malaysia, Bandar Indera Mahkota, Kuantan, 25200, Malaysia
4 Department of Pharmaceutical Technology, Faculty of Pharmacy, Universiti Malaya, Kuala Lumpur, 50603, Malaysia
5 Faculty of Applied Sciences, Universiti Teknologi MARA, Kota Samarahan, 94300, Malaysia
6 SMART RG, Faculty of Science and Technology, Universiti Sains Islam Malaysia, Nilai, 71800, Malaysia
7 Department of Engineering, University of Cambridge, Cambridge, CB2 1PZ, UK
8 Center for Advanced Materials, Qatar University, Doha, P.O. Box 2713, Qatar
9 Department of Chemistry, Kulliyyah of Science, International Islamic University Malaysia, Kuantan, 25200, Malaysia
10 Faculty of Applied Sciences, Universiti Teknologi MARA, Cawangan Johor Kampus Pasir Gudang, Masai, 81750, Malaysia
* Corresponding Author: Muhammad Faiz Aizamddin. Email: email; Mohd Muzamir Mahat. Email: email

Journal of Polymer Materials https://doi.org/10.32604/jpm.2024.057420

Received 17 August 2024; Accepted 31 October 2024; Published online 21 November 2024

Abstract

Poly-3,4-ethylenedioxythiophene: polystyrene sulfonate (PEDOT/PSS) has revolutionized the field of smart textiles as an advanced conductive polymer, offering an unprecedented combination of high electrical conductivity, solution processability, and mechanical conformability. Despite extensive research in PEDOT/PSS-coated fabrics over the past decade, a critical challenge remains in finding the delicate balance between enhanced conductivity and washing durability required for real-world wearable applications. Hence, this study investigates the electrical conductivity and durability properties of PEDOT/PSS-based conductive fabrics for wearable electronics. By carefully controlling the doping concentration of dimethyl sulfoxide (DMSO), an optimal conductivity of 8.44 ± 0.21 × 10−3 S cm−1 was achieved at 5% DMSO. Durability was assessed through simulated washing tests of up to 30 cycles following standardized protocols. Although the fabric’s conductivity decreased from 10−3 to 10−4 S cm−1 after the 5th wash, it stabilized at approximately ~5.67 ± 0.05 × 10−4 S cm−1 beyond the 30th cycle. These findings demonstrate the fabric’s ability to retain its electrical properties under repeated washing, making it highly suitable for long-term use in wearable electronics. A range of characterization techniques—including attenuated total reflectance–Fourier transform infrared spectroscopy, Raman analysis, scanning electron microscopy–energy dispersive X-ray, X-ray diffraction, electrochemical impedance spectroscopy, and tensile testing—were employed to analyze the fabric’s functional groups, morphology, crystallinity, conductivity, and mechanical properties. The results validate the robustness and applicability of PEDOT/PSS/DMSO fabrics for reliable performance in wearable electronic applications.

Keywords

Conductive fabric; electrical conductivity; durability; PEDOT/PSS; wearable electronic
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