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ARTICLE
Stability of the Liquid-Vapor Interface under the Combined Influence of Normal Vibrations and an Electric Field
Institute of Continuous Media Mechanics, The Ural Branch of RAS, Perm, 614000, Russia
* Corresponding Author: Vladimir Konovalov. Email:
(This article belongs to the Special Issue: Advanced Problems in Fluid Mechanics)
Fluid Dynamics & Materials Processing 2024, 20(11), 2541-2563. https://doi.org/10.32604/fdmp.2024.051219
Received 29 February 2024; Accepted 14 June 2024; Issue published 28 October 2024
Abstract
The regime of horizontal subcooled film boiling is characterized by the formation of a thin layer of vapor covering the surface of a flat horizontal heater. Based on the equations of motion of a viscous incompressible fluid and the equation of heat transfer, the stability of such a vapor film is investigated. The influence of the modulation of the gravity field caused by vertical vibrations of the heater of finite frequency, as well as a constant electric field applied normal to the surface of the heater, is taken into account. It is shown that in the case of a thick vapor film, the phase transition has a little effect on the thresholds for the occurrence of parametric instability in the system and its transformation into the most dangerous one. At the same time, the electric field contributes to an increase in these thresholds. It was found that the effect of vibrations on the stabilization of non-parametric instability in the system is possible only in a narrow region of the parameter space where long-wave damped disturbances exist and consists of reducing the critical heat flux of stabilization. A vapor film stabilized in this way can be destroyed due to the development of parametric instability. In contrast to the case of a thick vapor layer, the threshold for the onset of parametric instability for thin films largely depends on the value of subcooling in the system. In addition, this threshold decreases with increasing electric field strength. For a vapor film ten microns thick, the instability threshold can be reduced by a factor of three or more by applying an electric field of about three million volts per meter.Keywords
Nomenclature
| Origin of Cartesian coordinates |
| Horizontal coordinate |
| Vertical coordinate |
| Time |
| Vector of gravitational acceleration |
| Electric field intensity |
| Vibration amplitude |
| Vibration frequency |
| Thickness of the vapor film in the base state |
| Distance between the heater and cooler |
| Temperature at the heater surface in the base state |
| Temperature of liquid near the cooler |
| Equilibrium heat flux of subcooling |
| Equilibrium saturation pressure |
| Equilibrium saturation temperature |
| Index denoting either liquid ( |
| A jump of a bracketed quantity in passing through the interface from the |
| Density |
| Coefficient of kinematic viscosity |
| Coefficient of thermal diffusivity |
| Coefficient of thermal conductivity |
| Coefficient of surface tension at the liquid-vapor interface |
| Latent heat of vaporization |
| Universal gas constant |
| Molar mass of a liquid and its vapor |
| Parameter of the non-equilibrium state of the interface |
| Pressure |
| Vector of flow velocity |
| Temperature |
| Temperature in the base state |
| Position of the interface |
| Rate of phase transition |
| Electric field potential |
| Electric field potential in the base state |
| Tensor of viscous stresses |
| Unit vector of the outward normal to the interface |
| Unit vector of the tangent to the interface |
| Pressure perturbation amplitude |
| Amplitude of the horizontal component of flow velocity |
| Amplitude of the vertical component of flow velocity |
| Amplitude of temperature perturbations |
| Amplitude of deviation of the interface from the equilibrium position |
| Amplitude of phase transition rate |
| Amplitude of electric field potential |
| Wavenumber of perturbations |
| Real part of the Floquet exponent |
| Imaginary part of the Floquet exponent |
| Operator obtained from the Laplace operator |
| Gravity-capillary length |
| Gravity-capillary time |
| Dimensionless electric field strength |
| Dimensionless frequency |
| Dimensionless amplitudes of acceleration |
| Dimensionless vibration velocity |
| Nondimensional density |
| Reynolds number |
| Péclet number |
| Dimensionless coefficient of thermal conductivity |
| Ratio of thermal conductivity coefficients of vapor and heater material |
| Dimensionless parameter of energy consumption in phase transition |
| Dimensionless parameter of the non-equilibrium state of the interface |
| Dimensionless parameter for media pressure effect on the phase transition |
| Bond number evaluated through the vapor film thickness |
In various materials processing technologies, it is common for a heated sample to contact a cold liquid. The best-known example is the hardening process, in which hot metal, as a result of such contact, acquires new useful properties. Here, the key factor is the amount of heat transfer, which decreases significantly during film boiling when the hot surface is covered with a more or less stable film of vapor. For instance, achieving stability at the liquid-vapor boundary is anticipated under microgravity conditions while undergoing subcooling [1], where the temperature within the liquid medium remains distinct from the saturation temperature. Consequently, the interface moves towards full stability in scenarios devoid of phase transitions, with all the heat absorbed being dissipated through thermal conductivity within the liquid. Such a process of subcooled film boiling should be avoided if possible, and the resulting vapor layer must be destroyed.
Vibrations, which, as we know, always exist on orbital stations, can change the average shape of an interface [2,3], induce a parametric resonance [4], stabilize the interface or destroy it [5]. For example, the effect of vibrations on the heat flux of the second boiling crisis, leading in general to its increase, is described in [6]. Note that the result of many recent works is the intensification of heat and mass transfer processes associated with various boiling regimes by vibration [7–10] or acoustic [11–13] influence. In general, the behavior of the liquid-vapor interface and liquid microlayers plays an important role in nucleate boiling and boiling crisis triggering [14,15].
Previously, in article [16], the influence of the electric field on the minimum heat flux of film boiling, which to some extent can replace the force of gravity under terrestrial conditions (see [17,18]), was studied within the framework of the hydrodynamic theory of boiling crises. The development of modern numerical methods makes it possible to supplement the data of simplified theoretical models (see [19,20]).
Experimental research [21] indicated that the stability of the interface under subcooling conditions can be maintained even in the presence of a gravitational field directed towards the heating surface. This occurs when the Rayleigh-Taylor instability is completely suppressed due to a phase transition at a critical subcooling heat flux value. This phenomenon is observed only in the case of sufficiently thin vapor films, which in [22] allowed the authors to construct a theory using the long-wave approximation. A more comprehensive study based on the long-wave approximation was carried out in [23], which, in addition to linear stability analysis, presents the results of weakly nonlinear analysis and numerical modeling of the dynamics of the interface of subcooled or saturated film boiling phases. For stability under subcooling conditions, stable nonlinear regimes have been found.
The problem under consideration belongs to the class of stability problems for two-layer, two-phase systems in a gravity field. It is assumed that there is a base state in which these layers are in mechanical equilibrium, and the heat fluxes in the media caused by heating on the side of one of the phases are balanced at their interface at the saturation temperature, so that the phase transition does not occur. The linear stability of such a base state was studied in [24–26]. It is shown that the phase transition not only reduces the disturbance growth rate in the region of Rayleigh-Taylor instability but also shifts the boundary of this region towards long-wave disturbances. This shift is determined by the combined effect of phase transition and the viscosity of the media. A strictly linear theory that does not use a quasi-equilibrium approximation for heat transfer (see [24]) was developed in [27,28], where, as in [22,23], the existence of a completely stable configuration of media was confirmed and conditions for its implementation were specified.
The effect of vertical vibrations of finite frequencies, when the type of disturbances at the interface is determined by the Floquet theory, was considered in [29] in the absence of a phase transition. The study revealed the onset of parametric instability, the excitation threshold of which is determined by viscous dissipation. Here, a phase transition can be considered an additional inhibiting factor for instability.
The purpose of this study is to construct a linear theory of the stability of a vapor film under the condition of subcooled film boiling, taking into account the combined effect of vertical vibrations and an electric field.
Let us consider a layer of liquid, the lower boundary of which is separated from the solid flat surface of a horizontal heater by a layer of vapor (see Fig. 1). In this work, we do not study the influence of boundary effects associated with the finite sizes of the examined system, and therefore we proceeded from the assumption that the surface of the heater, as well as the layers of liquid and its vapor, extend infinitely in the horizontal plane. For the same reason, the upper boundary of the liquid volume is supposed to be sufficiently distant from the interface, which minimizes its effect on the phase boundary, and the thickness of the heater is not limited.
We consider the problem in a two-dimensional formulation, which, due to the homogeneity of the system relative to the horizontal plane, is sufficient to study the linear stability of the possible base state in the system. It is convenient to locate the origin of the Cartesian coordinate system
The dependences of all fields of physical quantities considered below, such as velocity, pressure and temperature, as well as the electric field potential, are specified in terms of the two spatial coordinates
The force of gravity with the acceleration vector
where
The vibration frequency is considered an arbitrary variable, but the velocity amplitude of vibrations,
Since the system is studied in the reference frame associated with the heater, the acceleration of the modulated gravity field takes the following form:
Due to the difference in densities between the liquid and its vapor, such modulation can dramatically affect the stability and dynamics of the interface.
The surface of the heater is kept at a constant temperature
In this study, we proceed from the assumption that the temperature difference in the system is not large enough to cause noticeable inhomogeneity between the liquid and its vapor. In what follows, they are considered homogeneous viscous incompressible heat-conducting media in the state that is far below their critical point, the criteria of which are determined by the following conditions:
The implementation of these conditions allows us to further specify the material parameters of the phases that do not depend on temperature and, what is more important, to exclude from consideration the convective instability that can arise in the layers of the above media due to the non-isothermal inhomogeneity of their densities. This study also excludes thermocapillary effects and the effect of radiation from the heater surface.
The vapor in the film is considered an ideal dielectric, and the liquid and heater material are considered ideal conductors of electricity, so in this we follow paper [30]. As will be discussed below, in the base state, when the surface of the heater is covered with a layer of vapor of constant thickness, the potential difference between two conductors generates in the layer a uniform electric field of intensity equal to
3 Equations and Boundary Conditions
The movement of the liquid and its vapor in the non-inertial reference frame associated with the heater and the transfer of heat are controlled by the Navier-Stokes equation for an incompressible medium written for each phase:
the continuity equation
and the heat transfer equation
Here
Note that the modulated gravity field in the reference frame associated with the heater has a gradient form and can be compensated by the media pressure field. Then, Eq. (5) retains the same form as in the laboratory reference frame.
The electric field potential in the vapor layer,
On the solid heater surface at
where
In the liquid layer at
The liquid-vapor interface, characterized by the equation
is expected to satisfy the following criteria: kinematic condition (18), mass flow balance (19), continuity of tangential velocity components (20), continuity of tangential stresses (21), equilibrium of normal stresses (22), temperature continuity (23), heat flux equilibrium (24) and the constancy of electric field potential on the liquid’s conducting surface (25):
Here
It is important to note that terms in boundary conditions (21), (22) and (24) related to energy and momentum transfer during phase transition (see [32]) are disregarded in the linear stability theory as secondary effects. In addition, the normal stress balance condition (22)contains the inertial-gravitational term, including vibrations due to the redefinition of pressure (see above). On the right-hand side of the condition, we take into account the electric force [31]
The rate of phase transition,
where the value of the nonequilibrium number
Here
4 Base State and Perturbation Problem
The Eqs. (5)–(9) and boundary conditions (10)–(16), (18)–(25) and (27) are solved to find a stable state of a liquid and its vapor (
For the layers of liquid and its vapor, as well as for the heater material, the linear temperature profiles are determined by
where the thickness of the vapor film in the base state,
In addition, we obtain a linear electric field potential profile, corresponding to a given uniform electric field strength
It is known that the thermal conductivity coefficient of a subcritical liquid,
Next, we consider a perturbed state characterized by
where the temperatures of the media in the base state,
Let’s adjust the problem formulation for the perturbed state by considering a scenario where the temperature of the heater surface may vary from the previously defined value
Pressure disturbances created by the flow of the media under consideration (
From Eq. (6), upon substituting fields (35) and (36), the following relationship between the amplitudes
This is the standard technique, which will be used further to write no-slip condition (59) and continuity condition (67) for the
To represent the stability problem in a dimensionless form, we use the gravitational-capillary length
The problem is characterized by the following dimensionless parameters for the liquid and its vapor (
and for the heater material (
The Bond number is determined by the thickness of the vapor film as
the dimensionless phase transition parameters are
the dimensionless electric field strength is
and the dimensionless frequency and amplitudes of acceleration and vibration velocity are
The relative densities and thermal conductivities of the liquid and its vapor are related by the following relationships:
Table 1 shows the dimensional material parameters for a water-water vapor system under the atmospheric pressure and at the water saturation temperature corresponding to this pressure, which is equal to 100°C. Table 2 shows the values of dimensionless parameters, which are calculated using the values from Table 1.
For the dimensionless amplitudes
electric field potential in the vapor layer:
and temperature in the heater material:
Hereinafter, the following operator is used:
Substituting fields (35)–(41) into boundary conditions (10)–(13), (15), (16) and (42), and conditions (18)–(25) and (27), which are previously transferred to the coordinate surface
on the solid surface of the heater at
in the liquid layer at
on the undisturbed liquid-vapor interface at
It is important to highlight that the departure of the interface temperature from the equilibrium temperature, leading to a phase transition, is a result of both local temperature disturbances concerning the base state and the displacement of the interface in regions where the base temperature differs from the initial temperature. This is reflected in boundary conditions (70)and (72), which contain both the amplitudes
From Eq. (54) and boundary conditions (62) and (73), the following solution can be obtained for the perturbed electric field potential in the vapor layer:
which allows us to determine the magnitude of the electric force acting under condition (69),
In the next section of this work, disturbances of physical fields are expanded into series according to Floquet modes (78)–(83). From Eq. (55), the following solution is found for the
After substituting into boundary conditions (60) and (61), it allows us to write the condition (fulfilled at
Then, we consider the limiting case of an ideal heat-conducting boundary (
Due to the fact that the inertial-gravitational acceleration in boundary condition (69) is a time-periodic function with a period of
Here
The Floquet multiplier is an eigenvalue of a real transformation, which means that it is either real or always has a complex conjugate pair. In addition,
The relationship between positive and negative Floquet modes depends on the magnitude of
Disturbances either increase with time at
Solutions for
which need to be supplemented with the reality conditions
In this case, the coefficients
By limiting the number of modes under consideration to a certain considerable number and separating the real and imaginary parts from relations (84), we arrive at the problem of eigenvalues for the vibration amplitude
Calculations were carried out in a program written in Fortran using procedures from the IMSL mathematic library, based on the data from Tables 1 and 2 for the water-vapor system. The number of base functions in expressions (78)–(83) was taken to be equal to fifty. The model was restricted to the limiting case of an ideal heat-conducting boundary, when
As it follows from Fig. 2, two types of instability are possible in the system. First, there is a non-parametric instability, which can be either the Rayleigh-Taylor instability or a combination of the Rayleigh-Taylor and the Tonks-Frenkel instabilities. The latter is similar to the Rayleigh-Taylor instability but is caused by an electric field. These types of instability exist in the range of wavenumbers from zero to a certain critical value, which decreases with the increasing intensity of the vibration effect.
The vibrations themselves are capable of causing parametric instability, which is characterized by the excitation threshold, which depends on the dissipative factors of the system: the viscosity of the liquid and its vapor, as well as the phase transition. With a further increase in the vibration intensity, the parametric instability becomes the most dangerous. It can be shown that this occurs at such a vibration amplitude when, at a certain Floquet exponent (which we find in an iterative process), the appearance of the regions of disturbances with such an exponent (parametric and non-parametric) is directly associated with the indicated vibration amplitude (Fig. 3).
Fig. 4 shows the threshold for the occurrence of parametric instability and the threshold for its transformation into the most dangerous one versus the frequency of vibrations. It is assumed that there is no electric field and that the subcooling heat flux through the system is small. Thus, this figure illustrates the situation when the Rayleigh-Taylor instability and parametric instability appear in the system in the absence of such complicating factors as a phase transition and an electric field. It can be seen that at a very high vibration frequency, these two thresholds practically coincide. Data on the threshold for the occurrence of parametric instability and its becoming the most dangerous (see Fig. 4) for a high dimensionless vibration frequency were compared with the results of the high-frequency approximation without a phase transfer (see [5]). An excellent match was obtained.
As it follows from Fig. 5, the effect of phase transition, even in the limit of strong subcooling at
From Figs. 6 and 7, it is seen that the electric field is capable of influencing the thresholds for the occurrence of parametric instability and its transformation into the most dangerous disturbances in the direction of their increase. The effect is most pronounced at low and moderate vibration frequencies.
It is known [22,23] that the pressure of viscous vapor in a sufficiently thin vapor film, caused by its influx from the liquid side as a result of the phase transition effect, stabilizes the long-wave disturbances, leading to the appearance of another region of stability in addition to the region of short-wave disturbances associated with the influence of surface tension. The region of instability caused by the medium-wave disturbances separating the above two regions is getting narrower with increasing subcooling heat flux until it disappears completely at a certain critical value.
Consideration of the linear stability of the system in the absence of vibrations and electric fields allowed us to construct the stability map presented in Fig. 8. It is seen that vibrations do not shift the boundary of region I, where stabilization of the non-parametric instability by a phase transition is impossible. The influence of vibrations on stabilization is possible only in region II, where long-wave damped disturbances exist, as shown in Fig. 9 for a point in this area. In addition, the electric field acts in the direction of increasing the stabilization threshold of instability.
The size of region II on the instability map is small, and we can conclude that vibrations have virtually no effect on the phenomenon of stabilization of nonparametric instability. A stable vapor film, however, can be destroyed by the parametric instability. The intensity of the vibrations required to produce such an effect can be determined from Figs. 10 and 11. The phase transition, as a dissipative factor, contributes to an increase in the threshold, and the electric field contributes to its decrease.
Based on the complete equations of heat and mass transfer, we analyzed the linear stability of the base state of the liquid-vapor interface in conditions of subcooled film boiling, taking into account the modulation of the gravity field caused by vertical vibrations of the heater and the additional influence of the electric field. The solution for disturbances developed in the framework of the Floquet theory with a lower-limited number of harmonics and a given disturbance multiplier was used to obtain a matrix, whose eigenvalues indicate the required amplitude of the vibration effect. This allowed us to construct resonant “bags” on the stability map for the harmonic and subharmonic cases. The minimum amplitude determines the threshold for the occurrence of parametric instability in the system.
In a certain range of wavenumbers (the boundaries of the range are determined by the condition that the determinant of a certain matrix for a system of amplitude equations is equal to zero), the instability occurs as a combination of the Rayleigh-Taylor and Tonks-Frenkel instabilities. The narrowing of this range to zero provides a condition for suppressing this instability. There may also be a situation where this instability disappears due to the action of vibrations and heat flux through the interface, and the parametric instability has not yet been excited. In this case, which has to be avoided, the liquid-vapor interface is stable at any wavenumber of disturbances.
It is shown that in thin vapor films with a thickness of the order of tens of microns, the electric field acts as a factor that partially complicates the stabilization of the Rayleigh-Taylor instability by a phase transfer and at the same time facilitates the excitation of parametric instability at vibration frequencies of the order of tens of kilohertz. The threshold for excitation of parametric instability in terms of vibration amplitude can be reduced by three times by applying an electric field with a strength of about three million volts per meter.
Acknowledgement: The authors would like to thank the anonymous reviewers for the helpful suggestion.
Funding Statement: The research was supported by the Ministry of Science and High Education of Russia (Theme No. 121031700169-1).
Availability of Data and Materials: The data presented in this study are available on request from the corresponding author.
Conflicts of Interest: The author declares that they have no conflicts of interest to report regarding the present study.
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