Computer Modeling in Engineering & Sciences |
DOI: 10.32604/cmes.2021.017268
ARTICLE
Modelling of Contact Damage in Brittle Materials Based on Peridynamics
1Nanjing Institute of Railway Technology, Nanjing, 210031, China
2Tongji University, Shanghai, 200092, China
3Department of Engineering Mechanics, Hohai University, Nanjing, 211100, China
4Nanjing High Speed Gear Manufacturing Co., Ltd., Nanjing, 211100, China
*Corresponding Author: Jingjing Zhao. Email: zhaojingjing198678@126.com
Received: 27 April 2021; Accepted: 11 August 2021
Abstract: As a typical brittle material, glass is widely used in construction, transportation, shipbuilding, aviation, aerospace and other industries. The unsafe factors of glass mainly come from its rupture. Thus, establishing a set of prediction models for the cracks growth of glass under dynamic load is necessary. This paper presents a contact damage model for glass based on the ordinary state-based peridynamic theory by introducing a contact force function. The Hertz contact (nonembedded contact) problem is simulated, and the elastic contact force is determined by adjusting the penalty factor. The proposed model verifies the feasibility of penalty-based method to simulate the contact problem of glass. The failure process of glass specimen under impact is simulated, where two loading methods, the drop ball test and the split Hopkinson pressure bar are considered. Numerical results agree well with the experimental observations, thereby verifying the effectiveness of the proposed model.
Keywords: The ordinary state-based peridynamic; glass; numerical simulation; contact damage; impact failure
Glass is a highly homogeneous brittle material and it can be made into any shape and mass produced due to its homogeneity. Hence, glass materials are widely used in construction, transportation, shipping, aviation, aerospace and other industries. However, the glass is extremely easy to break when its surface is subjected to impact load. Effectively revealing the mesoscopic failure mechanism of glass under low-velocity impact loads is of great importance to improve its resistance and safety.
In the early days, many scholars investigated the damage of glass under impact, mainly focusing on the crack initiation, propagation, and crack development patterns of glass through a series of experimental studies [1–6]. In 1931, Andrews [1] pointed out that a force threshold is found for the crack formation of glass under impact load. Roesler [2] considered the conical indentation of a glass specimen and measured its fracture energy to verify Griffith [3] energy balance condition for brittle material cracking. Knight et al. [4], Chaudhri et al. [5] studied the crack development patterns of glass under medium and high-speed loading by changing the impact velocity of iron ball. The results show that the crack appears in the non-loading section, and the Hertzian cone angle of the crack zone varies with the loading speed. Ball et al. [6] observed that glass specimens exhibit a star-shaped fragmentation failure mode under low-speed conditions. In recent years, Bouzid et al. [7], Nyongue et al. [8], and Daryadel et al. [9] conducted relevant quantitative experimental analysis on the dynamic response and fracture criterion for glass under impact loading. The failure mechanism for different types of glass is realized in the work of Kumar et al. [10]. These test results reveal the response law and failure mechanism of glass as a typical brittle material under impact load from different aspects.
With the development of computers, numerical simulation methods have been widely used to reproduce and explain the phenomena observed in experiments. Numerical models based on traditional continuum mechanics, such as finite element method [11] and boundary element method [12], are gradually used in many experimental studies. However, for discontinuities, such as crack bifurcation in solid materials and structures, traditional numerical methods are faced with the problems of singularity and low computational efficiency. The use of grid reconstruction [13] or the method of adding a cohesive element [14] in the finite element would cause to grid-dependent results. The partition algorithm [15] and fictitious crack model [16] adopted by the boundary element method (BEM) have similar limitations to the finite element method in the analysis of crack propagation problems. Therefore, researchers have proposed the extended finite element method [17]. Compared with the traditional finite element method, it reduces the strict requirements on the mesh discontinuity. However, in the construction of enrichment function, the extended finite element method needs to know the characteristics of the problem to be solved in advance. This condition is relatively demanding for complex problems, such as crack branching and multi-crack intersection. In recent years, many researchers have studied the contact damage of brittle materials under impact load. Oliveira et al. [18] proposed an alternative BEM formulation to model the cohesive stresses through the domain term of the direct integral. Wang et al. [19] proposed a field-enriched finite element method to simulate the failure process of rocks. Kouet et al. [20] presented a bonded-particle methodology to investigate the crack growth and crack branching. Bo et al. [21,22] developed some explicit Galerkin formulations which can capture ductile fractures during high-speed impacts and simulate fracture of a plate under impact loads.
To solve contradiction between the continuity assumption and the discontinuity phenomenon of the failure problem, Silling [23] proposed a nonlocal method called peridynamics (PD) [24] to described the motion process of the material points through an integral equation. In the development of the peridynamics, researchers have conducted numerous quantitative analyses on the brittle fracture of polycrystalline materials [25], impact failure of shale materials [26], and the thermal brittleness and failure of glass plate under impact [27–29], and the problem of interaction between ice and seawater [30]. Those results show that peridynamics does not have the singularity problem when analyzing the failure problem and can simulate the whole process of the material, including macroscopic crack initiation, propagation, and final failure. The above simulation of failure is based on the bond-based peridynamics theory (BBPD). However, bond-based peridynamics theory has some problems, such as the limitation of Poisson’s ratio and the lack of connection with traditional continuum theory. Silling et al. [31–32] proposed an ordinary state-based peridynamic theory (OSBPD) and a non-ordinary state-based peridynamics(NOSB PD). Both of them inherit the advantages of BBPD for solving discontinuous problems, and have a similar definition of state quantities to traditional physical quantities. To address the limitations of material calculation scale. Breitenfeld et al. [33], O’Grady et al. [34], and Chowdhury et al. [35] supplemented and developed the OSBPD theory. Song et al. [36] proposed a state-based peridynamic model by using adaptive particle refinement to simulate the formation of water ice crater under impact loads. Zhou et al. [37] developed a 2D elastoplastic model of the ordinary state-based peridynamic theory to analyze the plastic zone of the crack tip of rock material. Wu et al. [38] proposed a concrete impact failure model based on NOSBPD theory. In recent years, many scholars began to study the contact model based on PD method. Xin et al. [39] developed a NOSBPD model for brittle fracture to simulate the edge-on impact and drop ball test and discussed the contact algorithm between the projectile and target. Littlewood et al. [40] summarized the simulation results of finite element method and peridynamics. A combined approach of finite element method and peridynamics is utilized via a contact algorithm. Ye et al. [41] proposed a continuous contact detection algorithm to simulate the brittle failure behavior of ice during the contact between propeller and ice. This algorithm can well capture the ice damage characteristics. Kamensky et al. [42] summarized several existing peridynamic contact friction models and introduced a state-based nonlocal friction formulation to demonstrate the properties of various peridynamic contact models through some impact and penetration problems. Silling et al. [43] proposed a new PD model to simulate the elastoplastic response, creep, and fracture. In the case of small deformation, this model is consistent with classical Hertz contact analysis. Wang et al. [44] proposed a 3D conjugated bond-pair-based peridynamic model to simulate the failure characteristics of rock materials with different forms of central fissure.
This paper presents a new contact damage model based on the OSBPD theory for glass by introducing a contact force function. The arrangement of the rest sections is as follows. In Section 2, the governing equations based on OSBPD theory are described in brief, followed by the contact model and algorithm. In Section 3, the Hertz contact (nonembedded contact) problem is simulated, and the elastic contact force is determined by adjusting the penalty factor. The proposed model verifies the feasibility of penalty-based method to simulate the contact problem of glass. In Section 4, the failure process of glass specimen under impact is simulated, and two loading methods, drop ball test (DBT) and split Hopkinson pressure bar (SHPB), are considered. The numerical results agree well with the experimental results, which verifies the effectiveness of the proposed model.
2.1 Fundamentals of Peridynamics Theory
In PD theory, an object occupies a region
where
where
Therefore, a momentum balance equation at particle
The above formula is the governing equation of peridynamics [31–32], and its above derivation shows that the peridynamics theory still belongs to the Lagrangian system. The difference from the traditional continuum mechanics is that it considers the nonlocal interaction between the particles.
where
2.2 Force State of State-Based Peridynamics Theory
Let
where
The volume dilatation
In accordance with elastic mechanics, the extension scalar state
and deviatoric part
Therefore, the elastic energy density contains two parts
Correspondingly, the scalar force
In accordance with the energy equivalence between the deformation energy density (11) and the strain energy density of classical elasticity,
The above formula is the force state of state-based peridynamics theory, which includes traditional material parameters, such as bulk modulus
where
where
where
2.3 Contact Model of Peridynamics
The contact problem of two objects shown in Fig. 3 is considered. Let
where the unit normal
Considering the impenetrability of contact, any material point on
Note
where
The energy function, which includes
where
where
where
For a certain contact deformation body, if its contact surface is
where
The contact force is related to the selection of the penalty factor. In theory, the larger the penalty factor
2.4 Numerical Discretization and Solution
Regarding the spatial discretization, peridynamics divides the material uniformly into a cubic lattice of side length
Correspondingly, the discretization of the motion equation considering the contact force in the space domain is
Similar discrete operations are applied to the weighted volume
Let
Substituting the above formula into the Eq. (29). Thus, we have
where
The time step should satisfy [33]
The virtual rigid “spring” is added, that is, the rigidity of contact area
The value of penalty factors
3 Verification of the Elastic Contact Problem
The Hertzian contact (no embedded contact) is considered, as shown in Fig. 5. The size parameters of the deformation body are
When the rigid sphere is in contact with the deformable body at a constant speed
For the case of
The discrete distance is still set as
In summary, the influencing factors in the contact model of peridynamics are discussed and compared with the theoretical solution. The penalty-based method can be used to simulate the contact problem well by selecting the appropriate relative discrete size and the contact modulus. This process meets the requirements of computer truncation error and stable calculation. Therefore, on the basis of experience and the calculation results of this case, the calculation formula of contact modulus can be given as follows:
The range of adjustment coefficient
4 Contact Failure of Glass Specimen under Impact
Float glass material [7] is selected for analysis. The elastic modulus is
In the analysis of peridynamics, the contact modulus is taken as
Considering the low loading rate (
The damage of glass specimens in different times is shown in Fig. 18. With the increase in loading speed, the damage time becomes shorter, and the damage degree becomes more serious. The simulation results are consistent with the experimental results. Therefore, the contact model of peridynamics can well simulate the failure of brittle materials under impact conditions.
This paper proposes a new contact damage model of brittle materials based on ordinary state-based peridynamic theory by introducing the contact force function. The simulation results of the Hertzian contact (nonembedded contact) problem show that the embedded distance
The proposed damage contact model of peridynamics has a good application prospect and can be extended to the simulation of other similar materials, such as the impact fracture process of ice. The calculation model can be enriched and developed. The contact force only considers the vertical force. If the horizontal friction force is considered simultaneously, the response and failure mechanism of typical brittle materials under impact load can be better analyzed.
Acknowledgement: This research is financially by the National Natural Science Foundation of China (Nos. 11932006, U1934206, 12002118). And The Natural Science Foundation of the Jiangsu Higher Education Institutions of China (No. 20KJB580015). The snapshots were performed using the visualisation tool Ensight.
Funding Statement: This study was funded by National Natural Science Foundation of China (Nos. 11932006, U1934206), Recipient: Qing Zhang. And National Natural Science Foundation of China (No. 12002118), Recipient: Xin Gu. And Natural Science Foundation of the Jiangsu Higher Education Institutions of China (No. 20KJB580015). Recipient: Runpu Li.
Conflicts of Interest: The authors claim that none of the material in the paper has been published or is under consideration for publication elsewhere. The publication has been approved by all co-authors. We have no conflict of interest to declare, All data generated or analysed during this study are included in this published article.
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The Herzian contact of the rigid body is considered in Fig. A-1, and the contact stress of the sphere can be expressed as
where
For a semi-infinite elastic body, the elastic mechanics solution of the concentrated force
When the contact surface
Then, when the distributed force is considered
where
And
where
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